Ironhead A place to talk about Ironheads.

lost compression

Thread Tools
 
Search this Thread
 
Old Sep 29, 2009 | 10:36 PM
  #1  
jtbredneck351's Avatar
jtbredneck351
Thread Starter
|
Advanced
Joined: Feb 2009
Posts: 84
Likes: 0
From: Siler City,North Carolina
Default lost compression

1974 xlh.The Bike was running great. I just got my new mikuni vm 38 last week. Then today I was riding and and it started cutting out on me. I put in new plugs and checked my points. It was acting like it was'nt getting gas.I took my fuel line off and blew through it. The bike would start with the choke on and I finally got it to run with the choke off but I had to pump the gas. I got her going down the road still fluttering the gas to keep her running then she just stopped. No noise no poof no rattle or bang, just stopped. I pulled the plugs and put my finger over the plug hole and no compression on either cylinder. I don't have a compression tester but it wouldnt even think about blowing my finger off of the hole. It does have oil. The pistons are moving up and down so i don't think it's in the bottom end. How bout some input. THX, JTB
 
Reply
Old Sep 29, 2009 | 11:15 PM
  #2  
piniongear's Avatar
piniongear
Stellar HDF Member
15 Year Member
Joined: Feb 2006
Posts: 3,035
Likes: 17
From: Houston Texas
Default

Originally Posted by jtbredneck351
1974 xlh.The Bike was running great. I just got my new mikuni vm 38 last week. Then today I was riding and and it started cutting out on me. I put in new plugs and checked my points. It was acting like it was'nt getting gas.I took my fuel line off and blew through it. The bike would start with the choke on and I finally got it to run with the choke off but I had to pump the gas. I got her going down the road still fluttering the gas to keep her running then she just stopped. No noise no poof no rattle or bang, just stopped. I pulled the plugs and put my finger over the plug hole and no compression on either cylinder. I don't have a compression tester but it wouldnt even think about blowing my finger off of the hole. It does have oil. The pistons are moving up and down so i don't think it's in the bottom end. How bout some input. THX, JTB
When was the last time you checked the pushrod (valve) clearance?
A sudden loss of compression, especially on both cylinders, does not bode well!

Check the pushrod clearance first. If they are tight, set them correctly and then see if this brings back some compression.
If there is still no compression......... Then I would have to fear you have popped off the head of a valve or put a hole in a piston. The strange thing is for this to happen on both cylinders though. So that leaves me puzzled right now.
Anyway, after the pushrod check the next step will be to remove both heads and take a look inside............ pg
 
Reply
Old Sep 29, 2009 | 11:21 PM
  #3  
sepixlh's Avatar
sepixlh
Road Master
Joined: Aug 2006
Posts: 751
Likes: 6
From: 500 miles south from Artic Circle
Default

As PG wrote, check pushrods first. Clocked carb may result extra lean mixture ->melting hole to piston but both of them is rare. If you have hole in piston there is usually excessive air/oil mixture coming from breather tube, when you try to start bike.
 
Reply
Old Sep 29, 2009 | 11:52 PM
  #4  
jtbredneck351's Avatar
jtbredneck351
Thread Starter
|
Advanced
Joined: Feb 2009
Posts: 84
Likes: 0
From: Siler City,North Carolina
Default

I forgot to mention that earlier today I rode about 20 miles with the choke on.I used it to start the bike and forgot to push it off. stupid huh?
 
Reply
Old Sep 30, 2009 | 04:46 AM
  #5  
bucaman's Avatar
bucaman
Cruiser
15 Year Member
Joined: Jun 2008
Posts: 200
Likes: 39
From: Assonet MA
Default Advance Unit

If your not sure its the compression I suggest you check the advance unit. I had similar problems arise with my 74XLH, 38VM, and discovered a broken spring on the advance was the problem.
 
Reply
Old Sep 30, 2009 | 05:05 PM
  #6  
piniongear's Avatar
piniongear
Stellar HDF Member
15 Year Member
Joined: Feb 2006
Posts: 3,035
Likes: 17
From: Houston Texas
Default

Originally Posted by jtbredneck351
I forgot to mention that earlier today I rode about 20 miles with the choke on.I used it to start the bike and forgot to push it off. stupid huh?
Running with the choke on is not going to do anything but foul the plugs (possibly).
Actually, running with the choke on keeps the mixture rich on gas and is very unlikely to allow a hole to be put into the piston due to extreme lean mixture. This (choke on) cools the piston top.......... pg
 
Reply
Old Oct 2, 2009 | 08:54 PM
  #7  
jtbredneck351's Avatar
jtbredneck351
Thread Starter
|
Advanced
Joined: Feb 2009
Posts: 84
Likes: 0
From: Siler City,North Carolina
Default

When I started the thread i said that the bike cut off and would only start with the choke on at first. I failed to say that when the bike started it ran wide open. Wide open! After the first time i open and shut my throttle a few times, started it up again, choke on, and again wide open. After this I took the air breather off to see if my slide was stuck open in the carb. It wasn't. I started the bike again,choke on, and again wide open. Over all it ran several seconds absolutely wide open. I don't know why. Anyhow, I pulled the heads off of the old girl today and low and behold, a big ole hole in her front piston. I figure too many rpm's. It don't take a rocket scientist to figure that one out. The valves looked good, not broken, not bent. So what i need to know is how far do I need to tear into her? Did I maybe bend a rod. What else coulda went wrong? I figure off the bat I gotta get the broken piston pieces out of the bottom end. Any opinions appreciated. Thx, JTB
 
Reply
Old Oct 2, 2009 | 09:35 PM
  #8  
piniongear's Avatar
piniongear
Stellar HDF Member
15 Year Member
Joined: Feb 2006
Posts: 3,035
Likes: 17
From: Houston Texas
Default

Originally Posted by jtbredneck351
When I started the thread i said that the bike cut off and would only start with the choke on at first. I failed to say that when the bike started it ran wide open. Wide open! After the first time i open and shut my throttle a few times, started it up again, choke on, and again wide open. After this I took the air breather off to see if my slide was stuck open in the carb. It wasn't. I started the bike again,choke on, and again wide open. Over all it ran several seconds absolutely wide open. I don't know why. Anyhow, I pulled the heads off of the old girl today and low and behold, a big ole hole in her front piston. I figure too many rpm's. It don't take a rocket scientist to figure that one out. The valves looked good, not broken, not bent. So what i need to know is how far do I need to tear into her? Did I maybe bend a rod. What else coulda went wrong? I figure off the bat I gotta get the broken piston pieces out of the bottom end. Any opinions appreciated. Thx, JTB
With the slide in the closed (down) position, I cannot believe it would (or could) run wide open! I have yet to think of anything that could have caused this.
Front piston has a hole? Not good!
Did you not say there was no compression on either cylinder, or am I confusing that with someone else?

In anycase, you will have to remove the pieces of broken piston out of the lower end. The only way to do that I am afraid is to remove the engine from the frame ans separate the cases.
Then you will have to determine if there is a bent rod. Did the piston hit the head? Any sign of it doing so on the head's surface?

I wish I had a better answer for you, but I am telling you straight out what my opinion is.
Myself, I would take the engine apart, fix what needs to be fixed and put it back together properly. This will be a good winter project is about the best news I can give you.

You are going to need a factory manual and perhaps a few special tools to get it apart. I would not separate the flywheels. Just remove the flywheel assembly with the rods attached.
Before you take it apart though..........
Look at where each piston high point is right now on each cylinder. If they appear to rise up the same amount, the rods are probably OK. Later you can look at them further.
Sorry to hear the news.......... pg
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Oct 2, 2009 | 09:48 PM
  #9  
IronMick's Avatar
IronMick
Stellar HDF Member
Joined: Jun 2008
Posts: 3,179
Likes: 118
From: London, ON Canada
Default

Please post a pic of the piston with the hole. Use a tripod or whatever to steady the camera so the the pic is sharp and clear. PG, i am wondering if the hole might be a burn hole rather than a puncture hole, and if he could then avoid dismantling the bottom end? And if we [you!] could tell from such a pic?
 
Reply
Old Oct 2, 2009 | 09:55 PM
  #10  
jtbredneck351's Avatar
jtbredneck351
Thread Starter
|
Advanced
Joined: Feb 2009
Posts: 84
Likes: 0
From: Siler City,North Carolina
Default

Thx pg. I don't understand how it ran wide open with the slide down either but I swear it did. There is no sign of the piston hitting the head. And yes, no compression in either cylinder. After further inspection, one of the valves are slightly bent in the rear head. I do have a factory manual. Damn I hope that we have a cold cold winter.
 
Reply



All times are GMT -5. The time now is 10:38 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE