Milwaukee Eight (M8) 2017 and up M8 Air and Liquid Cooled discussion
Sponsored by:
Sponsored by:

DYI 107 to 114 big bore.

Thread Tools
 
Search this Thread
 
Old Oct 17, 2023 | 09:44 PM
  #1  
Mouth1984's Avatar
Mouth1984
Thread Starter
|
3rd Gear
Joined: Oct 2023
Posts: 7
Likes: 1
From: Oklahoma
Default DYI 107 to 114 big bore.

So I work at a Dealership as a salesman. You end up learning or figuring out some stuff. Such as a 117 take of jugs and pistons will make your 107 a 114 big bore. I’m gonna make a few changes. Like I’m not gonna use the stock take off 117 piston which are 10.2:1 4.075” pistons instead I’m gonna order the Harley 11:1 4.075 pistons that where offered in the original 107 to 114 stage 3 kit. Not because I prefer Harley parts, they just end up being the cheapest after my discount and I know Harley brand parts fit Harley products better then any other brand. I’m going 11:1 because it will give me more potential for higher achievable hp and torque. I am gonna go after market with the cam though as I have never been impressed with SE cams, and I’m completely undecided on brand or grind. I know I wanna stay under .500 lift due to the size of the displacement. IMHO I don’t think you need to go high lift unless you running 120 or more displacement. So anything .460 to .490’s. The only head work I’ll do now it upgrading the spring for cheap insurance. Later I’ll try to get my hand on a set of stock take off heads and send them out to be port and polished and a valve job. Also I’ll be running a stock throttle body and manifold for now. Later I’ll upgrade to a 64mm TB and manifold. I’ll also be upgrading the cam plate and oil pump to SE plate and pump for cheap insurance and peace of mind and because of the discount. I will upgrade the lifters but reuse the stock push rods, mainly because I’ve seen them reused in M8 cam upgrade with no problems many times over. I’ll tune it on the Dyno using a power vision licensing. I’m not worried about my ESP due to the fact that I work at a large dealership and actually understand how the warranty works and personally know everyone in the service department. I really get a chuckle over how worried people get about their warranty. Just have a good relationship with the dealership you use and keep your stock take off parts.

please let me know your opinion or if you can think of something I’m not. Stock 117 parts are becoming more and more available due to people upgrading their ST models to 131’s at purchase. Just an idea how to get some cheap hp and torque instead of buying a HD stage III kit. Thank in advance.
 
Reply
Old Oct 17, 2023 | 10:00 PM
  #2  
mjwebb's Avatar
mjwebb
Seasoned HDF Member
15 Year Member
Photogenic
Community Builder
Top Answer: 1
Joined: Jan 2008
Posts: 13,621
Likes: 11,353
From: State of Confusion
Default

Originally Posted by Mouth1984
So I work at a Dealership as a salesman. You end up learning or figuring out some stuff. Such as a 117 take of jugs and pistons will make your 107 a 114 big bore. I’m gonna make a few changes. Like I’m not gonna use the stock take off 117 piston which are 10.2:1 4.075” pistons instead I’m gonna order the Harley 11:1 4.075 pistons that where offered in the original 107 to 114 stage 3 kit. Not because I prefer Harley parts, they just end up being the cheapest after my discount and I know Harley brand parts fit Harley products better then any other brand. I’m going 11:1 because it will give me more potential for higher achievable hp and torque. I am gonna go after market with the cam though as I have never been impressed with SE cams, and I’m completely undecided on brand or grind. I know I wanna stay under .500 lift due to the size of the displacement. IMHO I don’t think you need to go high lift unless you running 120 or more displacement. So anything .460 to .490’s. The only head work I’ll do now it upgrading the spring for cheap insurance. Later I’ll try to get my hand on a set of stock take off heads and send them out to be port and polished and a valve job. Also I’ll be running a stock throttle body and manifold for now. Later I’ll upgrade to a 64mm TB and manifold. I’ll also be upgrading the cam plate and oil pump to SE plate and pump for cheap insurance and peace of mind and because of the discount. I will upgrade the lifters but reuse the stock push rods, mainly because I’ve seen them reused in M8 cam upgrade with no problems many times over. I’ll tune it on the Dyno using a power vision licensing. I’m not worried about my ESP due to the fact that I work at a large dealership and actually understand how the warranty works and personally know everyone in the service department. I really get a chuckle over how worried people get about their warranty. Just have a good relationship with the dealership you use and keep your stock take off parts.

please let me know your opinion or if you can think of something I’m not. Stock 117 parts are becoming more and more available due to people upgrading their ST models to 131’s at purchase. Just an idea how to get some cheap hp and torque instead of buying a HD stage III kit. Thank in advance.
think the 107 uses the 9 disc clutch pack and the SE and 114 and bigger engines use the 10 disc clutch pack..what exhaust system you planning on using, as you probably know, these M8s are finicky in that regard...that's a real Frankenstein monster parts build you got planned, good luck !
 
Reply
Old Oct 17, 2023 | 10:15 PM
  #3  
Mouth1984's Avatar
Mouth1984
Thread Starter
|
3rd Gear
Joined: Oct 2023
Posts: 7
Likes: 1
From: Oklahoma
Default

Originally Posted by mjwebb
think the 107 uses the 9 disc clutch pack and the SE and 114 and bigger engines use the 10 disc clutch pack..what exhaust system you planning on using, as you probably know, these M8s are finicky in that regard...that's a real Frankenstein monster parts build you got planned, good luck !
Good point. I talked about it briefly with my buddy who’s the tech who always works on my bike. I think I’m just gonna go with a SE clutch pack. Again discount and I only plan on getting less then 120hp and less then 130 on torque. As for as intake and exhaust I’m running a forward facing heavy air breather (like the ones on a ST) and a Bassani 2 into 1 ripper. Mainly because I’m running a 14 in shock in the rear and have to have a shorty exhaust. It should flow pretty well.
 
Reply
Old Oct 18, 2023 | 05:30 AM
  #4  
Slingshot383's Avatar
Slingshot383
Road Warrior
5 Year Member
Liked
Loved
Top Answer: 1
Joined: Feb 2017
Posts: 1,522
Likes: 641
From: Saint Charles, Missouri
Default

Since the stroke is different, what is advertised compression for the 117, won't be that in the 107, just keep that in mind up front.
 
Reply
Old Oct 18, 2023 | 08:17 AM
  #5  
$tonecold's Avatar
$tonecold
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2011
Posts: 4,703
Likes: 2,205
From: Gilbert, Az.
Riders Club Member
Default

Originally Posted by Mouth1984
So I work at a Dealership as a salesman. You end up learning or figuring out some stuff. Such as a 117 take of jugs and pistons will make your 107 a 114 big bore. I’m gonna make a few changes. Like I’m not gonna use the stock take off 117 piston which are 10.2:1 4.075” pistons instead I’m gonna order the Harley 11:1 4.075 pistons that where offered in the original 107 to 114 stage 3 kit. Not because I prefer Harley parts, they just end up being the cheapest after my discount and I know Harley brand parts fit Harley products better then any other brand. I’m going 11:1 because it will give me more potential for higher achievable hp and torque.
Well you might want to get a different tech buddy, because if they told you using the stock 117" pistons was even an option, they don't know enough to be working on Harleys. The 107" has a shorter stroke than the 117", so the stock 117" pistons would give you really low compression, about 7.25:1. It might run, but not very well. If I were you and had the shop services available to me that you have, I would bore those cylinders and fit a set of 119" pistons to them, still Harley parts and available to you at a discount. There is plenty of meat on the 117" cylinders to do this. When you get down to it, the old adage that there no substitute for cubic inches still holds for naturally aspirated engines. If you're going to do the work, you only want to do it once and you'll come closer to making your projected horse power and torque figures with a 119" big bore.
 
Reply
Old Oct 18, 2023 | 08:44 AM
  #6  
Old New Rider's Avatar
Old New Rider
Road Warrior
Photogenic
Photoriffic
Liked
Loved
Joined: Nov 2022
Posts: 1,532
Likes: 536
From: MN
Default

Yup - factory engine specs tell you the 114 is bored and stroked from a 107.
 
Reply
Old Oct 18, 2023 | 10:29 AM
  #7  
$tonecold's Avatar
$tonecold
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2011
Posts: 4,703
Likes: 2,205
From: Gilbert, Az.
Riders Club Member
Default

Originally Posted by mjwebb
think the 107 uses the 9 disc clutch pack and the SE and 114 and bigger engines use the 10 disc clutch pack..what exhaust system you planning on using, as you probably know, these M8s are finicky in that regard...that's a real Frankenstein monster parts build you got planned, good luck !
Originally Posted by Mouth1984
Good point. I talked about it briefly with my buddy who’s the tech who always works on my bike. I think I’m just gonna go with a SE clutch pack. Again discount and I only plan on getting less then 120hp and less then 130 on torque. As for as intake and exhaust I’m running a forward facing heavy air breather (like the ones on a ST) and a Bassani 2 into 1 ripper. Mainly because I’m running a 14 in shock in the rear and have to have a shorty exhaust. It should flow pretty well.

Whether you have a 9 or 10 plate might be a year model thing. The 2017 107" M8's, my RGS included, mostly had 9 plate clutches. My 2021 Sport Glide had the 10 plate clutch in it from the factory. The SE clutch has the same plates as the 10 plate, so if you have a 10 plate clutch in your bike, you would just need to change the springs to the 1200 or 1275 N springs.
 
Reply
Old Oct 18, 2023 | 01:33 PM
  #8  
Mouth1984's Avatar
Mouth1984
Thread Starter
|
3rd Gear
Joined: Oct 2023
Posts: 7
Likes: 1
From: Oklahoma
Default

Originally Posted by $tonecold
Well you might want to get a different tech buddy, because if they told you using the stock 117" pistons was even an option, they don't know enough to be working on Harleys. The 107" has a shorter stroke than the 117", so the stock 117" pistons would give you really low compression, about 7.25:1. It might run, but not very well. If I were you and had the shop services available to me that you have, I would bore those cylinders and fit a set of 119" pistons to them, still Harley parts and available to you at a discount. There is plenty of meat on the 117" cylinders to do this. When you get down to it, the old adage that there no substitute for cubic inches still holds for naturally aspirated engines. If you're going to do the work, you only want to do it once and you'll come closer to making your projected horse power and torque figures with a 119" big bore.
I don’t know where you’re getting your math for 7.25:1. But that’s incorrect. But it doesn’t even matter because like I stated I’m using 11:1 HC pistons from the original 107 to 114 kit Harley use to sale. If I was gonna go 119 I’d just go with Harleys 119 kit in the long run it would be cheaper. Now later on if I feel froggy I’ll bore those jugs to 4.250 and make it a 124. Like you said they have more than enough meat. Also yes the 117 the 114 and the 107 all have different compression ratios. I’ve done the math it checks out.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Oct 18, 2023 | 01:39 PM
  #9  
Mouth1984's Avatar
Mouth1984
Thread Starter
|
3rd Gear
Joined: Oct 2023
Posts: 7
Likes: 1
From: Oklahoma
Default

Originally Posted by Slingshot383
Since the stroke is different, what is advertised compression for the 117, won't be that in the 107, just keep that in mind up front.
yes compression raitio for a 107 is 10:1 compression ratio for a 117 is 10.2:1. But as I stated I’m buying 11:1 high compression pistons so I won’t be using the stock pistons. I’ll keep those on the shelf if a buddy need them for a repair.
 
Reply
Old Oct 18, 2023 | 01:43 PM
  #10  
Mouth1984's Avatar
Mouth1984
Thread Starter
|
3rd Gear
Joined: Oct 2023
Posts: 7
Likes: 1
From: Oklahoma
Default

Originally Posted by $tonecold
Whether you have a 9 or 10 plate might be a year model thing. The 2017 107" M8's, my RGS included, mostly had 9 plate clutches. My 2021 Sport Glide had the 10 plate clutch in it from the factory. The SE clutch has the same plates as the 10 plate, so if you have a 10 plate clutch in your bike, you would just need to change the springs to the 1200 or 1275 N springs.
yeah it’s weird man and I’ve been trying to do the research on if it was a sub model thing, like a standard road glide to a road glide special or if it was because they went cable clutch to hydraulic back to cable. Cause I know the hydraulic and cable clutch baskets are different. I’ll figure it out today at work and I’ll update the thread on what I find.
 
Reply



All times are GMT -5. The time now is 06:56 PM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE