Tensioner Upgrade
Within the year, they read on here about them all running too tight. Convinced me from just the hear say. I removed their's and like you found them appearing too tight
They wanted the old one back in and what I did . That winter bored and that on my mind, I inspected my cam tensioners and pulled primary to looked closely how the primary auto tensioner worked.
One of my concerns was that my primary chain and sprockets had some runout making one area quite tight
I just by then was fed up with it and put my manual one in. I sold all three auto-tensioners on Ebay. They were the new design b version with the relief in an area for no teeth.
They said the earliest first version sometimes stuck. Not sure about that either.
Tin men love starting Harley rumor problems. How they make a living.
If one listened to them, they would think a new Harley would need to be pushed home. Everyone knows they won't even run till you put a tuner, cams and an exhaust system on them .
Last edited by Jackie Paper; Nov 13, 2023 at 12:41 PM.
Within the year, they read on here about them all running too tight. Convinced me from just the hear say. I removed their's and like you found them appearing too tight
They wanted the old one back in and what I did . That winter bored and that on my mind, I inspected my cam tensioners and pulled primary to looked closely how the primary auto tensioner worked.
One of my concerns was that my primary chain and sprockets had some runout making one area quite tight
I just by then was fed up with it and put my manual one in. I sold all three auto-tensioners on Ebay. They were the new design b version with the relief in an area for no teeth.
They said the earliest first version sometimes stuck. Not sure about that either.
Tin men love starting Harley rumor problems. How they make a living.
If one listened to them, they would think a new Harley would need to be pushed home. Everyone knows they won't even run till you put a tuner, cams and an exhaust system on them .
Thanks Jackie Paper
Last edited by djl; Nov 29, 2025 at 03:18 PM.
what kind of inspection interval is required? 10k? 20k? etc?
Please keep us posted on how it performs going forward after some serious miles are logged on the bike.
what kind of inspection interval is required? 10k? 20k? etc?
Please keep us posted on how it performs going forward after some serious miles are logged on the bike.
Top photo RK with upgraded manual tensioner 7/8 cold
Botton photo OEM tensioner as we found it, no slack
Last edited by Wagondog; Nov 18, 2023 at 11:38 AM.
Interestingly, it's appears bottomed to me like when it's tied down when you install one. Is it me, mismatched parts or what?
I know chains don't wear evenly, especially if bike is driven hard and beat on.
Then the auto can possible get too tight.
However, why would it appear to have no play with tensioner bottomed?












