Primary/Transmission/Driveline/Clutch Find answers to general powertrain, primary and transmission. Have clutch issues and need suggestions? Post them here.

Starting problems

Thread Tools
 
Search this Thread
 
Old Aug 25, 2006 | 09:12 AM
  #1  
Night_Train01's Avatar
Night_Train01
Thread Starter
|
Tourer
Joined: Dec 2005
Posts: 251
Likes: 0
From:
Default Starting problems

I have run into a problem trying to start my Dyna project bike. I have installed a new starter, a new starter solinoid and a new battery. I have had the bike running a couple times so I know my wiring is correct.
I now only get a click from the relay switch when I try to start the bike. I have traced power to the solinoid and power to the starter when I press the start button. But as far as any movement from the solinoid or starter nothing.....I tried grounding the large post of the solinoid to the small "green wire" post, there was a little sparking but no action from the solinoid. I have a feeling the battery is not 100%, I have charged it a few times and the lights on the bike are bright but I don't think it has the amps to drive the starter......is there anything else I should be looking at? I have tried cleaning all the cables and made sure the ground was good on the bike. Its an Interstate battery, has anyone else had issues with them?
 
Reply
Old Aug 25, 2006 | 11:26 AM
  #2  
1flhtk4me's Avatar
1flhtk4me
Seasoned HDF Member
15 Year Member
Joined: Apr 2006
Posts: 10,675
Likes: 95
From: Billings,Mt.
Default RE: Starting problems


ORIGINAL: Night_Train01
I have a feeling the battery is not 100%
I would start with the battery.
Is it the correct battery for the bike?
Does it have enough CCA's?
Have you checked/tested the battery for voltage?
 
Reply
Old Aug 25, 2006 | 11:35 AM
  #3  
Night_Train01's Avatar
Night_Train01
Thread Starter
|
Tourer
Joined: Dec 2005
Posts: 251
Likes: 0
From:
Default RE: Starting problems

It is the correct battery according to the Interstate cat.
I checked the volts and it was 12.4
I noticed when I charge the battery, the needle on the charger jumps around a lot......it may not be holding a full charge.
I am going to try another one.
 
Reply
Old Aug 25, 2006 | 12:15 PM
  #4  
bobcowan's Avatar
bobcowan
Road Warrior
Joined: Dec 2005
Posts: 1,950
Likes: 2
From: Colorado Springs, CO
Default RE: Starting problems

Put a voltmeter on the battery, and then hit the starter button. If the battery is the culprit, the voltage will drop significantly.
 
Reply
Old Aug 25, 2006 | 12:27 PM
  #5  
Night_Train01's Avatar
Night_Train01
Thread Starter
|
Tourer
Joined: Dec 2005
Posts: 251
Likes: 0
From:
Default RE: Starting problems

Bob, I tried that also.....when I hit the button the volts dropped but only a little to 12.05.
I may try boosting the bike from a car....
I charged the battery over night, this morning I heard a slight noice comming from the solinoid....at least it finally made a noice after two days of nothing.
I am thinking the battery doesn't have the umphh to drive the starter.
 
Reply
Old Aug 25, 2006 | 05:44 PM
  #6  
Stkman's Avatar
Stkman
Advanced
Joined: Oct 2005
Posts: 93
Likes: 0
From:
Default RE: Starting problems

Try spraying some contact cleaner on starter switch on handle bar and see if this makes any differents.
 
Reply
Old Aug 25, 2006 | 06:07 PM
  #7  
Night_Train01's Avatar
Night_Train01
Thread Starter
|
Tourer
Joined: Dec 2005
Posts: 251
Likes: 0
From:
Default RE: Starting problems

Stkman, the starter relay is definately working, it is sending the power to the solinoid. I know the starter push button is working fine. Everything seems to be doing its job, there just doesn't seem to be enough juice to activate the starter itself.
I am going to work on it again tonight......I have a boost pack that I will hook up.....if it works then the Interstate battery is headin' for the trash
 
Reply
Old Aug 25, 2006 | 07:12 PM
  #8  
oldgeezer's Avatar
oldgeezer
Grand HDF Member
Joined: Dec 2004
Posts: 4,513
Likes: 4
From: Midland, TX
Default RE: Starting problems

I think you should try jumping the bike off from your car. First, make sure the connection between the battery cables and the battery is perfectly clean and free of oxidation.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Aug 25, 2006 | 07:20 PM
  #9  
1flhtk4me's Avatar
1flhtk4me
Seasoned HDF Member
15 Year Member
Joined: Apr 2006
Posts: 10,675
Likes: 95
From: Billings,Mt.
Default RE: Starting problems

I'm pretty sure a fully charged battery should read 13.2 volts. 2.2 volts per cell.
 
Reply
Old Aug 26, 2006 | 06:12 AM
  #10  
Stkman's Avatar
Stkman
Advanced
Joined: Oct 2005
Posts: 93
Likes: 0
From:
Default RE: Starting problems

Ok Night train I hear what your saying, BUT I check all this out more then once on my bike drove me nuts and of course everyone knows what the problem is. I replaced the relay, contactors, installed larger gauge wire, check and clean all connections from starter to battery still only a click. So one day my buddy stops by and I'm installing the low down starter button and he say the switch on your handle bars is corroded and you could see green corrision in the switch. We clean the switch with contact cleaner and the bike started for about two weeks until I washed the bike which I normally don't do.
Can you give me voltage numbers at the relay, from handle bar switch to relay, and voltage going from relay to starter solnoid with starter switch pressed? To me your battery sounds ok, and if you jump the bike with your car it will propely start, which mind did the samething never could figure out why. I'm not sayong you have the same problem as I did it just sounds the same. If I can help just ask I'll check back later.
 
Reply



All times are GMT -5. The time now is 09:15 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE