Shovelhead A place to talk about Shovelheads.

Done!!!

Thread Tools
 
Search this Thread
 
Old Jun 4, 2020 | 06:23 PM
  #21  
tom13's Avatar
tom13
Thread Starter
|
Advanced
Joined: Jan 2016
Posts: 74
Likes: 29
From: North Carolina
Default

Panz4ver, that’s how I got it out. John, before I tore it down for the paint job, I was able to torque everything down with no issues. Did not remove the axle from the wheel, so the spacers are still in the same place. I’ll try it again. Book says to torque the cap nuts first or should I torque the axle nut first?
 
Reply
Old Jun 4, 2020 | 07:40 PM
  #22  
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
15 Year Member
Top Answer: 3
Joined: Nov 2006
Posts: 12,878
Likes: 5,449
From: la la land jerzey
Default

No think about this - the axle and its spacers / speedo drive gear / hub cap app bottom when torqued - then we set the tube and leg straight R/S as it will wear funny if not

lower leg the brake side is set to the caliper center using factory spacers - the right side is set off the drift from the trees to the inside just a bit - so the tubes have the same center we use level and check that - so the axle torque is done before the bottom cap is tightened as it might the leg want to go to the right just a bit - usually
 
Reply
Old Jun 5, 2020 | 07:37 AM
  #23  
tom13's Avatar
tom13
Thread Starter
|
Advanced
Joined: Jan 2016
Posts: 74
Likes: 29
From: North Carolina
Default

Thanks gents. Got it torqued last night.
 
Reply
Old Jun 5, 2020 | 06:14 PM
  #24  
carlgrover's Avatar
carlgrover
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Oct 2007
Posts: 8,852
Likes: 2,493
From: Decatur, Alabama
Default

Originally Posted by tom13
Took 2 years to find a 4 way flasher switch.

So you found a genuine HD OEM replacement part and not one at the auto parts store?

Bike looks fantastic.

carl
 
Reply
Old Jun 6, 2020 | 02:24 AM
  #25  
JonB's Avatar
JonB
Advanced
Joined: Oct 2019
Posts: 75
Likes: 54
From: UK
Default

Did you keep the old one? They’re real easy to dismantle and clean the contacts. Got both my flasher and spots switch working again

jon
 
Reply
Old Jun 15, 2020 | 12:39 PM
  #26  
tom13's Avatar
tom13
Thread Starter
|
Advanced
Joined: Jan 2016
Posts: 74
Likes: 29
From: North Carolina
Default

Originally Posted by JonB
Did you keep the old one? They’re real easy to dismantle and clean the contacts. Got both my flasher and spots switch working again

jon
The flasher switch was just an example on how long it can take to find some parts. Hate to say it, but the toggle switch for the running lights came from a parts store. Took that long to find the correct OEM switch. Works perfectly even though it was used. Just had to clean up the terminals.
 
Reply
Old Jun 15, 2020 | 02:56 PM
  #27  
JonB's Avatar
JonB
Advanced
Joined: Oct 2019
Posts: 75
Likes: 54
From: UK
Default

I was lucky in that I had both original switches, but the flasher one didn’t work. I did find a generic double pole changeover switch, but successfully dismantled and fixed the original👍
 
Reply
Old Jul 2, 2020 | 07:36 AM
  #28  
tom13's Avatar
tom13
Thread Starter
|
Advanced
Joined: Jan 2016
Posts: 74
Likes: 29
From: North Carolina
Default

Think I found the reason why I could never get my Super E dialed in. Had bought true dual exhaust pipes a few years ago and discovered the rear pipe flange wasn't welded properly, result massive exhaust leak. Discovered they were made in Pakistan. Just got a set of Paughco true duals and they seem to seal properly. I'm using studs instead of bolts, so do I need thread locker on them or just snug them up? Thanks.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jul 2, 2020 | 09:18 AM
  #29  
Joe12RK's Avatar
Joe12RK
Seasoned HDF Member
10 Year Member
Loved
Community Favorite
Top Answer: 1
Joined: Jun 2012
Posts: 6,154
Likes: 2,562
From: CT/FL
Default

Good deal & I double nut my exhaust studs
 
Reply
Old Jul 2, 2020 | 09:49 AM
  #30  
JonB's Avatar
JonB
Advanced
Joined: Oct 2019
Posts: 75
Likes: 54
From: UK
Default

Perhaps someone can enlighten me😂

I’ve never really got the idea of studs, loctite will burn off so The Stud thread is still in the ali head that expands and contracts differently allowing it to come lose. I can see that using long ‘grub’ screws can help, so you can hold the stud with a hex key while you tighten the nuts so you’re not adding any Oven tightening stress to the head thread.

seems to me that as long as the threads are ok, they are more than capable of tightening enough To seal the gaskets, and it’s the coming loose and then wearing away the threads that’s the problem.

i’ve helicoiled the heads to get a longer thread and remove the thread stress from the ali., use anti seize so the bolts don’t seize into the head and use the bolts that have the groove for a e-clip and the triangular washer so the bolt can’t turn.

This has always worked for me on several bike.

jon
 
Reply



All times are GMT -5. The time now is 04:33 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE