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good battery, no lights or horn or elec. start

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Old Sep 20, 2010 | 11:54 AM
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Default good battery, no lights or horn or elec. start

1976 shovel with stock type ignition switch in dash-6 screw type. Battery fully charged. When ignition is off at dash switch, voltmeter shows voltage at #1 terminal-it gets the wire from the battery, But when switch is turned on to the the 1st stop the voltmeter shows zero at the #1 terminal and the others and no lights and no horn and nothing electric. This is where it's always beeen started and run from. Voltage is at the solenoid and cranks starter when jumped with screwdriver. Replaced ignition switch and still nothing. As long as ignition switch is off voltage is present at most of the 6 terminals. But turn ignition switch on and it reads no voltage. Could it be the circuit breakers?
 

Last edited by astros; Sep 20, 2010 at 12:43 PM.
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Old Sep 20, 2010 | 12:31 PM
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Originally Posted by astros
1976 shovel with stock type ignition switch in dash-6 screw type. Battery fully charged. When ignition is off at dash switch, voltmeter shows voltage at #1 terminal-it gets the wire from the battery, But when switch is turned on to the the 1st stop the voltmeter shows zero at the #1 terminal and the others and no lights and no horn and nothing electric. This is where it's always beeen started and run from. Voltage is at the solenoid and cranks starter when jumped with screwdriver. Replaced ignition switch and still nothing. As long as ignition switch is off voltage is present at most of the 6 terminals. But turn ignition switch on and no it reads no voltage. Could it be the circuit breakers?
Do you have the circuit breaker on the battery terminal? Sounds to me like you have a short after the switch tripping the breaker on the battery if it's there. You have voltage at the terminal before you throw the switch, so you know you're ok from the battery to the switch, but when you throw the switch the breaker pops and you show no voltage. If the breaker resets, you should see voltage again, only to see it drop when the switch is turned becasue of the short.
 
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Old Sep 20, 2010 | 12:38 PM
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Does not have circuit breaker between battery and ignition switch.
 
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Old Sep 20, 2010 | 01:04 PM
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Originally Posted by astros
Does not have circuit breaker between battery and ignition switch.
Interesting, so you have a direct "hot" lead from the positive battery terminal to the switch? You might want to rectify that while you are troubleshooting, if that wire ever rubs itself to ground you'll see a lot of smoke. The voltage will be at the solenoid, because that voltage doesn't go through the switch, it's a direct feed from the battery, the relay power forthe solenoid goes through the switch.
 
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Old Sep 20, 2010 | 02:02 PM
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Will soon put breaker in line from battery to terminal, but for now it gets juice to switch terminals until switch is turned on. Checked if it would jump at solenoid was attempt to find current-anywhere. Only place current shows is at battery, the cable to the solenoid, the wire to the ignition switchfrom the battery, and at ignition terminals sometimes. ??? Is a closed circuit or an open circuit supposed to read voltage when switch is on, or off ? ; If the IGN. circuit breaker went out, and the ACC. circuit breaker went out, can't I check them for continuity to see if they're bad. Can't see them both going out at the sametime, usually don't they cool off and reset?
 
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Old Sep 20, 2010 | 03:45 PM
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Originally Posted by astros
Will soon put breaker in line from battery to terminal, but for now it gets juice to switch terminals until switch is turned on. Checked if it would jump at solenoid was attempt to find current-anywhere. Only place current shows is at battery, the cable to the solenoid, the wire to the ignition switchfrom the battery, and at ignition terminals sometimes. ??? Is a closed circuit or an open circuit supposed to read voltage when switch is on, or off ? ; If the IGN. circuit breaker went out, and the ACC. circuit breaker went out, can't I check them for continuity to see if they're bad. Can't see them both going out at the sametime, usually don't they cool off and reset?
You should get voltage at both the hot terminal on the switch and the hot terminal on the solenoid. You can easily check the breakers with an ohm meter. With no power on them they shoud read 0 ohms. If the breaker is stuck open it should read infinite resistance. Have you checked the continuity on the ignition switch with an ohmmeter? Same deal, with no power check from the hot lead to the others and you should see the resistance drop to 0 ohms when you turn the switch.
 
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Old Sep 21, 2010 | 07:47 PM
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Have you checked the ground cable? Another thought, the kill switch. On my 76 the kill switch messed up, turned ign. on and nothing. Took kill switch apart ,wired it in on. Turned ign. back on, she fired right up.
 
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Old Sep 21, 2010 | 08:45 PM
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Battery ground cable OK. Haven't checked other grounds at headlamp or horn. It's dead everywhere, no taillight or brake light or headlight or horn, no lights in the dash for neutral, oil, high beam, not even intermittent. Took tanks off last night to look for loose wires but nothing.

Checking kill switch tonight, knock on wood.
 
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Old Sep 22, 2010 | 10:54 AM
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Could be the kill switch. Electronics can be tough to diagnose, it is best to have a methodical plan or you can chase them forever. It appears you have power from the battery to the switch and also to the solenoid, so you have eliminted the battery and those wires. If the kill switch checks out ok, you really need to run some tests on the switch itself. If that is good, you will need to follow each circuit until you find issues. A good meter, a lot of patience and a basic understanding of electrical properties (short vs. open, resistance, voltage and current) should be able to determine the problem.
 
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Old Sep 22, 2010 | 12:09 PM
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Checked kill switch, stock type run/off at handlebar and nothing messed up in there, checked other side too--horn, is OK also.

Terminals/ignition switch seem to be OK, checked with ohmeter a Sears unit that reads 1 or 000. Disconnected battery and checked solenoid---large lug(battery, disconnected) to small and ohmeter stays at 1; then small lug(wire to ign.) and bottom lug(wire to starter) and reads 000. And with ohmeter checked dash light sockets to terminal and to breakers.

N0 lights, no horn, no ignition.
 
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