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i was thinking good old curved file... haha might try flap wheel..
progress..
A steel cutting disk on a side grinder works great as would a flapper. Again, I use both almost daily. I would use the cutting wheel for the initial cut followed by a flapper for shaping but be careful as the flapper will cut away metal pretty fast.
Last edited by nobodyknowsme; Apr 18, 2018 at 05:19 AM.
I used a disk grinder with a cutoff wheel. Wanted the rear fender edge to follow somewhat with the stamped bends of the fender instead of just cutting it off square. Drew one side, traced over it, cut the outline, flipped it to make a template for the other side, and went at it. Looking across it along the bottom edge before I mounted the fender, it looked even. Same from the back after mounting. Cut it "proud" with the disk, then filed and sanded it down to the template line.
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