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Shock adjustment bolt

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Old Nov 15, 2014 | 06:02 PM
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Default Shock adjustment bolt

Planning to adjust my shocks tomorrow. I have the HD spanner already. What's the size of the adjustment bolt that has to be loosened before adjusting with the spanner? Can't find the size anywhere, but I think I need to buy a wrench for it tonight. Thanks.
 
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Old Nov 15, 2014 | 06:15 PM
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Appears to be 1 1/16"

http://www.progressivesuspension.com...rings/3098.pdf
 
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Old Nov 15, 2014 | 06:19 PM
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Thanks, man. I'm glad I asked. My open ends stop at 15/16.
 
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Old Nov 15, 2014 | 06:44 PM
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It is a 1 1/16" and it needs to be fairly short and thin - if you have the bike raised real high you might get away with a standard length, but you'll find most are too thick.

One of my lock nuts was very tight, so I got it such that the shock adjuster was against the frame, and used the ring end of another wrench on the 1 1/16" wrench for leverage.
I just lightly nipped them up when I was done - they cant go anywhere.

V8 Tools 92030 1-1/16" Jumbo Service Wrench



Before I bought the above wrench, the craft workers at work cut a regular wrench down and ground it thin - I could send this to you if you pay for postage.
 

Last edited by 1004ron; Nov 15, 2014 at 06:51 PM.
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Old Nov 15, 2014 | 06:48 PM
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Originally Posted by 1004ron
It is a 1 1/16" and it needs to be fairly short and thin - if you have the bike raised real high you might get away with a standard length, but you'll find most are too thick.

One of my lock nuts was very tight, so I got it such that the shock adjuster was against the frame, and used the ring end of another wrench on the 1 1/16" wrench for leverage.
I just lightly nipped them up when I was done - they cant go anywhere.

V8 Tools 92030 1-1/16" Jumbo Service Wrench

Before I bought the above wrench, the craft workers at work cut a regular wrench down and ground it thin - I could send this to you if you pay for postage.
May need to do that. I'm poking around at the tool place now. Thanks for the offer.
 
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Old Nov 15, 2014 | 06:56 PM
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If you have the Harley spanner wrench then you already have the wrench for the nut.
The spanner wrench not only is used to adjust the shocks but it's also used to loosen the nut.

http://www.harley-davidson.com/store...stment-spanner
 
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Old Nov 15, 2014 | 07:02 PM
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Originally Posted by Bluraven
If you have the Harley spanner wrench then you already have the wrench for the nut.

http://www.harley-davidson.com/store...stment-spanner
Well, I feel pretty stupid. Thanks for pointing that out (the wrench thing, not how stupid I am).
 
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Old Nov 15, 2014 | 07:08 PM
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Being not informed doesn't make you stupid it just makes you not informed

That's the real purpose of this forum; to inform.

If you search the forum for "shock adjustment" you'll find a detailed instructions on adjusting the shocks. just to inform you
 
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Old Nov 15, 2014 | 07:17 PM
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Originally Posted by Bluraven
Being not informed doesn't make you stupid it just makes you not informed

That's the real purpose of this forum; to inform.

If you search the forum for "shock adjustment" you'll find a detailed instructions on adjusting the shocks. just to inform you
Thanks for that, too. This forum, and the people who make it up, is an awesome resource.
 
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Old Nov 15, 2014 | 07:19 PM
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Originally Posted by Bluraven
If you have the Harley spanner wrench then you already have the wrench for the nut.
The spanner wrench not only is used to adjust the shocks but it's also used to loosen the nut.

http://www.harley-davidson.com/store...stment-spanner
Good point, and that should work for most, but if you find a lock nut that's tight the whole shock assy tends to rotate, and that's where I used the open end wrench.




http://www.forums/harley-davidson-softail/168539-how-adjust-softail-rear-shock-preload.html

Softails's come from the factory with the lightest setting for the rear shocks (for <180lbs solo rider). However, they can handle well over 400lbs with no problems with a simple preload adjustment.

The service manual is a bit vague on how to set the preload. The procedure I use is fairly simple. Its based on the procedure from fatbillscustoms.com, but their website is gone now. It was fairly detained. I've made some tweaks to it for simplicity... Enjoy...

1) Jack the bike up so the rear tire is off the ground. The more clearance you have the easier it is. Don't forget to strap the bike down. You don't want it falling on you while your wrenching underneath it.
2) Loosen the jam nut all the way out. Its a 1-11/16" nut. If it doesn't want to loosen easily (which is often the case), soak it in some penetrating lube.
3) With a spanner wrench (HD p/n 94448-82B) turn the adjuster plate counter-clockwise (so the shock housing moves towards the front of the bike) until its up against the jam nut.
4) Then take a light colored paint pen, or a piece of duck tape, and mark the 6 o'clock position on the adjuster plate to use as a reference point when doing your adjustment. Don't worry if they're not in exactly the same position on both shocks. Thats normal.

Now your ready to adjust the shocks to your weight/load.

5) With the spanner wrench, turn the adjuster plate clockwise no more then 4 complete turns by counting how many times the mark from step 4 crosses the 6 o'clock position. 0 turns is the stiffest setting, and 4 turns is the softest setting.
6) While holding the adjuster plate in place with the spanner wrench, tighten the jam nut up against the adjuster plate by turning the nut clockwise.
6) Now repeat the exact same process on the other shock. The key is to adjust both shocks equally.

The general rule of thumb I use is:
4 turns for load <= 180 lbs
3 turns for 180lbs < load <= 235lbs
2 turns for 235lbs < load <= 300lbs
1 turn for 300lbs < load <= 375lbs
0 turns for 375 < load

Examples:
235lbs solo rider: 3 full turns
235lbs solo rider + 32lbs pack: 2.5 turns
235lbs rider + 150lbs passenger + 32lbs pack: 0.5 turns

I like a slightly stiffer ride when running solo (3 turns for my 235lbs fat booty), but run a softer ride when my girlies on the back (1 turn). Adjust your shock to taste by 1/4 turn increments till you get it dialed in for you and your riding style.

Note: you may be tempted to skip step 1 and not jack the bike up. Resist the urge. A stock ride height with the bike on its kick-stand, you may be able to use a crowsfoot or similar to get the jam nut loose, but you will have little to no room to use the spanner wrench. So take the time to do it right and jack the bike up. It only takes a minute (including strapping the bike down).
 

Last edited by 1004ron; Nov 15, 2014 at 07:30 PM.
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