ignition switch??
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Tourer
Joined: Nov 2009
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ignition switch??
Bike had been sitting for about a month. I always have a battery tender on the battery. Battery shows about 13.5 volts. Bike will not crank. Lights come on and I can feel the ignition relay clicking when I hit the start button. Question is it the ignition switch that needs to be cleaned or do you think it is another problem?
I have an 02 FLSTF and when I had issues w the ignition switch, nothing would work. No lights, no starter click, nothing. Its not a bad idea to clean the connectors on the switch and put some dielectric grease on them, but I dont think that is going to be your problem.
Seasoned HDF Member
Joined: Jun 2010
Posts: 9,324
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From: Upstate New York
Corrosion on battery terminals (also ground at frame and hot lead at starter motor). It takes very little oxidation to cause what we "Evo" riders call the "dreaded click".
Also, if you haven't, take the starter solenoid end cap off, remove the plunger and clean the copper washer on the plunger and the two contacts inside. These contacts carry all 120 Amps the starter draws, and I'll bet yours are black and pitted by now. You can clean them up with fine sandpaper and polish them. Disconnect the battery first before working on the starter.
Also, if you haven't, take the starter solenoid end cap off, remove the plunger and clean the copper washer on the plunger and the two contacts inside. These contacts carry all 120 Amps the starter draws, and I'll bet yours are black and pitted by now. You can clean them up with fine sandpaper and polish them. Disconnect the battery first before working on the starter.
Last edited by Uncle G.; Nov 4, 2016 at 12:14 PM.
Seasoned HDF Member
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From: Upstate New York
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Tourer
Joined: Aug 2007
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From: north jersey
if you are hearing the start relay when you hit the start button, try replacing it. about $6 at dealer.
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Thread Starter
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Tourer
Joined: Nov 2009
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I think I found the problem. I checked the voltage across the battery poles. Registered about 13.5 volts. When I tested the battery while hitting the start button the voltage dropped to 5.5 volts. My guess right now is the battery is shot.
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