Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

DIY: Project Clean Bars too… The Everything Internal Thread

Thread Tools
 
Search this Thread
 
Old Nov 28, 2018 | 02:57 PM
  #41  
kinect's Avatar
kinect
Thread Starter
|
Cruiser
Joined: Jun 2015
Posts: 142
Likes: 27
From: Guam
Default

I would like to see some completed clean bars if this thread helped in any way. Thanks!
 
Reply
Old Nov 30, 2018 | 12:47 PM
  #42  
MRPHS's Avatar
MRPHS
Tourer
Joined: Jan 2018
Posts: 309
Likes: 58
From: Columbia, MO
Default

Sorry for the dark pics we're not getting much daylight while I'm home and the bike is filthy. Bars are Burleigh Bars 2" Highballs 14" tall. No modifications were needed to the bars for the internal wiring which is one reason I chose this brand.





 
Reply
Old Nov 30, 2018 | 01:18 PM
  #43  
kinect's Avatar
kinect
Thread Starter
|
Cruiser
Joined: Jun 2015
Posts: 142
Likes: 27
From: Guam
Default

I thought about the 90 degree banjo because that was what i ordered at first but im glad i waited and got the straight. It really depends on the application and those bars are really mean! @MRPHS THUMBS WAY UP!
 
Reply
Old Nov 30, 2018 | 01:47 PM
  #44  
cggorman's Avatar
cggorman
Extreme HDF Member
Joined: Jun 2014
Posts: 11,448
Likes: 2,299
From: NW Ohio
Default

Thanks Kinect! This thread helped me. I went a slightly different route but I did use the Sniper II system and the goal was clean(er) bars. Fairly pleased with the project and thrilled with the Goodridge. I'm away from home and the bike is in storage for the season anyway, but here is what I have...

Sniper II lines and fittings with Goodridge banjo switch, stock lever perches, Delt Fab LED levers, Posh internal throttle, Carlini Lowdown bars, Motogadget mini switches, & custom transition/trim rings.

Sorry this is the best I have. I can get something better if anybody is interested.





 
Reply
Old Nov 30, 2018 | 01:54 PM
  #45  
kinect's Avatar
kinect
Thread Starter
|
Cruiser
Joined: Jun 2015
Posts: 142
Likes: 27
From: Guam
Default

Originally Posted by cggorman
Thanks Kinect! This thread helped me. I went a slightly different route but I did use the Sniper II system and the goal was clean(er) bars. Fairly pleased with the project and thrilled with the Goodridge. I'm away from home and the bike is in storage for the season anyway, but here is what I have...

Sniper II lines and fittings with Goodridge banjo switch, stock lever perches, Delt Fab LED levers, Posh internal throttle, Carlini Lowdown bars, Motogadget mini switches, & custom transition/trim rings.

Sorry this is the best I have. I can get something better if anybody is interested.




Those mini-switches are cool! I thought of getting something like those but my bike is a Canbus system so additional module and cost is needed which i tried to sway away from. Good job and i appreciate the feedback.
 
Reply
Old Nov 30, 2018 | 01:54 PM
  #46  
MRPHS's Avatar
MRPHS
Tourer
Joined: Jan 2018
Posts: 309
Likes: 58
From: Columbia, MO
Default

That's a pretty awesome ride you've got there cggorman.

And yes a big thanks to Kinect for spearheading this thread!
 
Reply
Old Jan 13, 2019 | 07:11 PM
  #47  
kinect's Avatar
kinect
Thread Starter
|
Cruiser
Joined: Jun 2015
Posts: 142
Likes: 27
From: Guam
Default Trouble Shoot: Hydraulic Clutch too stiff after completely flushing the system

Originally Posted by Josh Lutz
Hey kinect, how does your clutch feel on your bike? I did the swap on my fatboy everything the same as yours but all harley controls. the sniper 2 line diameter is so small the clutch is super stiff and very slow to disengage and engage. I call goodridge the guy practically laughed at me and said no you cant do that. So I did some looking and the original sniper line is -3 vs the sniper 2 is -2 line so i ordered all the stuff swapped to the bigger line, clutch pulls line butter but now doesnt have enough throw and clutch wont fully disengage. ???? any help?? im no dummy ive got my own shop but figured I would bounce my problem off someone else that has done the install.
I spoke with another shop and he said all they use is the plastic line kid from russell but I didnt care for the stiff line
Thanks!!

First of all i want to apologize for bumping my own thread. I tried to personally message the guy with only 2 posts in this forum but i have yet to get a response.

I just want to share my own experience yesterday when i did my yearly maintenance for my bike. These include changing all the fluids in the 3 holes, lubing my internal throttle and flushing all brake fluids (hydraulic clutch included). I ran into the same problem Josh Lutz on post #30. I just thought i should address the issue and share how i managed to do the trick. He was complaining that the hydraulic clutch lever was super stiff probably during or after bleeding the hydraulic clutch system. This happened to me too yesterday when i wanted to completely flush the old brake fluid.

I put new brake fluid as you would normally bleed the system.
1. I connected a silicone clear tubing to the bleeder screw attached to a small bottle with tip submerged into a small amount of old brake fluid.
2. Open the derby cover then loosen the 11/16 lock nut.
3. With the cover of the hydraulic master removed, suction the old fluid with a syringe then completely clean the inside.
4. Put new brake fluid and begin pulling the clutch lever 5x.
5. Hold the lever onto the the grip then crack open the bleeder screw. Do this until clear fluid drain in the tubing and with no bubbles.
6. NOW THIS IS WHERE THE CLUTCH LEVER BECAME TOO STIFF. This is because the piston of my Performance Machine Clutch slave BOTTOMED-OUT. So the solution was to push-in that piston towards the clutch slave as you would in the pistons of your brake caliper. The difference is that you can visually see it in a brake caliper but not in the clutch slave.
7. SOLUTION: Stand on the left side of the bike then hold the stiff clutch lever with your left hand (of course). Now release the pressure by opening the bleeder screw. Keep holding the clutch lever and bleeder screw open and then turn the clutch adjustment using an allen key clockwise until you feel that the piston bottomed-in the clutch slave or as if you hit a wall. Excess brake fluid will drain towards the clear tubing.
8. Now close the bleeder screw fully and release the clutch lever.
9. Adjust the clutch per HD manual which is 1/2 to a full turn counter-clockwise then tighten the 11/16 lock nut.
10. Compress the lever a few times then add fluid to the correct level.
11. Congratulations! You completely flushed the system and the lever is now smooth as butter.

Hope this helps and serve as a guide for people who converted from a cable to a hydraulic clutch system. Ride safe.
 
Reply
Old Jan 13, 2019 | 07:15 PM
  #48  
cggorman's Avatar
cggorman
Extreme HDF Member
Joined: Jun 2014
Posts: 11,448
Likes: 2,299
From: NW Ohio
Default

What a beauty!
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jan 16, 2019 | 07:30 AM
  #49  
Fat11Lo's Avatar
Fat11Lo
Stellar HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2012
Posts: 2,019
Likes: 599
From: Columbus, OH
Default

Originally Posted by kinect
I would like to see some completed clean bars if this thread helped in any way. Thanks!
I don't have any close ups but here it is after I finished up.
I used Magnum Shielding's BYO lines, they are much more bulky than the ones from Goodridge but are actually DOT approved when assembled correctly.

Attachment 616635

Attachment 616636
The wire you see in this pic is for the Power Vision that's on the bars
 

Last edited by Fat11Lo; Jan 16, 2019 at 07:32 AM.
Reply
Old Jan 16, 2019 | 02:36 PM
  #50  
Sarah93003's Avatar
Sarah93003
Club Member
Joined: Sep 2014
Posts: 25,202
Likes: 30,162
Riders Club Member
Default

Excellent thread!
 
Reply



All times are GMT -5. The time now is 11:59 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE