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Old Jan 14, 2023 | 10:38 AM
  #11  
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Originally Posted by kneesinthebreeze24
Thank you all for the suggestions! A little heat from a torch and in impact gun did the trick!

Now I'm stuck sliding the rotor out, as it gets caught up on the outer lip of the primary case, FML!!! I don't want to get involved with removing the inner primary. Has anyone grinded down that lip on the primary case??

Thanks again!

T
On the 5 and 6 speeds I have done. Once the cutch and comp is out, it is quick to remove inner primary. Not sure worth grinding.

2009, I would probably replace tranny shifter shaft seal, primary bearing too. If they havn't been replaced.

But either way, its not that hard to pull inner primary. Atleast on my 01 and 07, once clutch and comp is out.

Myself, I like to do as much as I can when something is apart.
 
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Old Jan 14, 2023 | 11:07 AM
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Originally Posted by kneesinthebreeze24
Thank you all for the suggestions! A little heat from a torch and in impact gun did the trick!

Now I'm stuck sliding the rotor out, as it gets caught up on the outer lip of the primary case, FML!!! I don't want to get involved with removing the inner primary. Has anyone grinded down that lip on the primary case??

Thanks again!

T
Do a search here on this forum, it has been done and people have posted the process with before/after pics.....

Personally, I don't believe it's that hard to remove the inner primary, just a couple more bolts, gaskets, and make sure you don't nick the trans main shaft seal on the inner primary....
 
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Old Jan 14, 2023 | 11:14 AM
  #13  
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If I was inclined, I would grind the inner primary off the bike, and test fit. rather than grind a bike and worry about shavings.
 
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Old Jan 14, 2023 | 04:20 PM
  #14  
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Originally Posted by F150HD
are you using one of those rubber wedge step things? most advise against as they can cause damage. Some threads on HDF about it. Am no expert, but made the proper tool to lock the primary first. Wasn't too difficult, or buy one on Ebay.
no, i cut a piece of 2x4
 
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Old Jan 14, 2023 | 04:32 PM
  #15  
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Originally Posted by kneesinthebreeze24
Thank you all for the suggestions! A little heat from a torch and in impact gun did the trick!

Now I'm stuck sliding the rotor out, as it gets caught up on the outer lip of the primary case, FML!!! I don't want to get involved with removing the inner primary. Has anyone grinded down that lip on the primary case??

Thanks again!

T
I have. I used a dremel from about the 6 o'clock to 10 o'clock position. Doesn't take much grinding. Leaves a lot of dust left behind. I sprayed down everything with PJ-1 to get it clean. That said, I found it just as easy to remove the inner primary. It's not hard at all
 
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Old Jan 14, 2023 | 10:25 PM
  #16  
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Originally Posted by kneesinthebreeze24
Thank you all for the suggestions! A little heat from a torch and in impact gun did the trick!

Now I'm stuck sliding the rotor out, as it gets caught up on the outer lip of the primary case, FML!!! I don't want to get involved with removing the inner primary. Has anyone grinded down that lip on the primary case??

Thanks again!


T
I ground down the lip on my primary case when I replaced my stator a few months ago. I used a die grinder and took my time. It turned out fine.

 
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Old Jan 15, 2023 | 08:55 AM
  #17  
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Originally Posted by Goldstar225
I ground down the lip on my primary case when I replaced my stator a few months ago. I used a die grinder and took my time. It turned out fine.
Thanks for the info!
Does grinding down that lip effect the thickness of the area of the case that the gasket sits on?
 
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Old Jan 15, 2023 | 08:59 AM
  #18  
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Originally Posted by major105bc
I have. I used a dremel from about the 6 o'clock to 10 o'clock position. Doesn't take much grinding. Leaves a lot of dust left behind. I sprayed down everything with PJ-1 to get it clean. That said, I found it just as easy to remove the inner primary. It's not hard at all
Thanks for the info! Yes, the shavings was a concern I had. I was going to cover everything with rags first. My other concern was the grinding would effect the gasket seal??? Does this thin out he contact area??
For 2009 heritage , I would have to un bolt the starter from the inner primary, and to do that the oil tank would have to come out to get at the bolts. I didn't want to get into all of that, if grinding down that lip would do the trick.
 
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Old Jan 15, 2023 | 12:46 PM
  #19  
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a simple Dremel grinds that down, I was surprised how quickly it went. take time

no issue pulling inner primary but then per manual you have to replace the screws, gaskets etc. $$$. I have had mine off, but only if I needed to be in there.
 
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Old Jan 15, 2023 | 01:38 PM
  #20  
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I have an '09 Fatboy and used a dremel to ever so carefully shave the part of the inner primary where it was catching. It did the trick. Ensure you give it a good clean before reassembly because it will leave shavings behind.
 
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