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Just a thought. On another brand bike with a Bosch starter. On the bench, the starter would spin what seemed like fine. Back in the bike, would not turn the engine. Turned out that under load the starter was weak. Cleaned all the built up crud out of it and new brushes, all was well.
That's also reference a check when the the click from the starter draws. That should drop to 9.7 or so. . If it doesn't, be sure first relay is getting battery voltage to starter checking at starter to eliminate the first small relay as bad.
The relay clicks. So it's getting voltage. I think it's bad, got a new relay on its way. It's 28 years old.
Last edited by mikey95hd; Jul 19, 2023 at 08:54 PM.
Just a thought. On another brand bike with a Bosch starter. On the bench, the starter would spin what seemed like fine. Back in the bike, would not turn the engine. Turned out that under load the starter was weak. Cleaned all the built up crud out of it and new brushes, all was well.
Could you have that issue??
Good luck!!
Tom
I'm leaning towards that outcome, since it turns with no load, and when putting a load on it it fails.
At least with my original clutch, when you pull the lever in gear it rolls now, without the engine turning.
Of course the rebuild starter has no warranty.
Last edited by mikey95hd; Jul 19, 2023 at 08:55 PM.
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