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Another Dreaded Click, Click...

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Old Jul 19, 2023 | 08:44 PM
  #41  
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Aw crud!!

Just a thought. On another brand bike with a Bosch starter. On the bench, the starter would spin what seemed like fine. Back in the bike, would not turn the engine. Turned out that under load the starter was weak. Cleaned all the built up crud out of it and new brushes, all was well.

Could you have that issue??

Good luck!!
Tom
 

Last edited by Tom H; Jul 19, 2023 at 08:45 PM.
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Old Jul 19, 2023 | 08:48 PM
  #42  
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Originally Posted by Jackie Paper
That's also reference a check when the the click from the starter draws. That should drop to 9.7 or so. . If it doesn't, be sure first relay is getting battery voltage to starter checking at starter to eliminate the first small relay as bad.
The relay clicks. So it's getting voltage. I think it's bad, got a new relay on its way. It's 28 years old.
 

Last edited by mikey95hd; Jul 19, 2023 at 08:54 PM.
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Old Jul 19, 2023 | 08:53 PM
  #43  
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Originally Posted by Tom H
Aw crud!!

Just a thought. On another brand bike with a Bosch starter. On the bench, the starter would spin what seemed like fine. Back in the bike, would not turn the engine. Turned out that under load the starter was weak. Cleaned all the built up crud out of it and new brushes, all was well.

Could you have that issue??

Good luck!!
Tom
I'm leaning towards that outcome, since it turns with no load, and when putting a load on it it fails.

At least with my original clutch, when you pull the lever in gear it rolls now, without the engine turning.

Of course the rebuild starter has no warranty.
 

Last edited by mikey95hd; Jul 19, 2023 at 08:55 PM.
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Old Jul 19, 2023 | 08:56 PM
  #44  
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Originally Posted by mikey95hd
The relay clicks. So it's getting voltage. I think it's bad, got a new relay on its way.
You really need to attempt to prove something is bad. There two of those same relays in my fuse box.
 
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Old Jul 19, 2023 | 08:57 PM
  #45  
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Originally Posted by Jackie Paper
You really need to attempt to prove something is bad. There two of those same relays in my fuse box.
There's only one on this bike.
 
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Old Jul 20, 2023 | 12:40 AM
  #46  
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Originally Posted by mikey95hd
There's only one on this bike.
Mines FI.
 
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Old Jul 20, 2023 | 12:42 AM
  #47  
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Originally Posted by Jackie Paper
Mines FI.
As far as I can see.
 
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Old Jul 20, 2023 | 05:28 AM
  #48  
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Originally Posted by mikey95hd
As far as I can see.
Mine has a start and a separate system relay. Both identical number. Side by side under seat.
 
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Old Jul 20, 2023 | 07:36 AM
  #49  
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Time for some actual troubleshooting.

Get out your digital multimeter.

Read the voltage at the small terminal on the starter solenoid when the start button is pressed, note: do not unplug the wire.

What is the voltage reading?
 

Last edited by Dan89FLSTC; Jul 20, 2023 at 07:38 AM.
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Old Jul 20, 2023 | 07:48 AM
  #50  
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My money is still on the battery

What does the voltage drop to when you hit the starter button?
Does it collapse ?
 
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