Cutting down a windshield

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Sep 30, 2009 | 06:54 PM

utz

Thread Starter

Outstanding HDF Member

Joined: Aug 2006

Posts: 2,248

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From: Queens,New York

Cutting down a windshield

I need to cut down my windshield were should I bring it to get done.I know I can do it myself but would rather not mess up a 300.00 dollar investment.

Sep 30, 2009 | 07:09 PM

jkoch09ultra

Road Master

Joined: Oct 2005

Posts: 1,176

Likes: 1

From: Riverview, FL

I don't know of any place that does it. I did mine on my band saw in about 3 minutes. Draw the line, cut it then sand it with progressively finer sandpapper until smooth. The hardest part is drawing the new profile that you want. There are many here on this forum that have done their own. I am sure someone else will offer suggestions. Good Luck.

Sep 30, 2009 | 07:11 PM

oct1949

Club Member

Joined: May 2007

Posts: 145,895

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From: 40 miles Northeast of Indy..

I posted the full details last yr, so a search will find it..
short version...
tape off, layout the cut, I used a roto-zip and it cut the shield very easy...Practice in the scrap area of the shield first as the cutter will pull away from the rotation of the cut. And hold roto-zip solid in hands.
file off edges, MAKE sure U tape both sides and leave it on while filing... Dont ask me why...

Sep 30, 2009 | 07:12 PM

hass1500

Intermediate

Joined: Jul 2009

Posts: 33

Likes: 0

From: Mid-Nebraska

I cut my own down after reading a few threads on here. I was also scared, but it turned out pretty good and I'm probably the only one that will ever be able to tell. Worst case, you have to buy another piece of plastic, which I think you can get for less than $100

Sep 30, 2009 | 07:14 PM

Gman in NC

Road Warrior

Joined: Sep 2009

Posts: 1,257

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From: Gastonia, NC

I agree with all the posts. I've cut them before too. Lots of tape. I cut about 1/8" away from the line then bring it in with a sander. Not hard to do at all. Just take your time.

Sep 30, 2009 | 07:46 PM

tnharley7

Road Captain

Joined: Jan 2006

Posts: 603

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From:

Here is a complete set of instructions on the how to. http://www.motorcyclecruiser.com/tec...eld/index.html

Sep 30, 2009 | 07:48 PM

onionfmr

Tourer

Joined: Dec 2005

Posts: 251

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From: Upstate, NY

Quote:

Originally Posted by Gman in NC

I agree with all the posts. I've cut them before too. Lots of tape. I cut about 1/8" away from the line then bring it in with a sander. Not hard to do at all. Just take your time.

Double and triple up on the tape (wide around the bottom side edge) to prevent scratches from the cutting tool. I've laid blankets down on top of foam pads on a low workbench to prevent scratches. If you need to take off one inch, I would practice by taking off 1/2 inch first. When finish sanding the edge, wrap the sandpaper around a small block of wood to get a OEM finish. The beauty of doing it yourself, is you can take off a little, test it and then take off more, if necessary. Just don't take off to much to start. As stated above, lots of good threads archived in this forum on how to do it.

Not a bad job at all. I've done it a couple of times with really good results.

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Oct 1, 2009 | 11:06 AM

mjmangus

Tourer

Joined: May 2008

Posts: 442

Likes: 0

From: High Desert of So Cal

I cut mine as well, however, you might try a glass shop if you don't want to do it. You might also look on eBay or check out Memphis Shades for one that's already at the height you want.