Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

Help with installing BCT Baffles!

Thread Tools
 
Search this Thread
 
Old Mar 11, 2011 | 06:20 PM
  #1  
JPL's Avatar
JPL
Thread Starter
|
Tourer
Joined: Sep 2009
Posts: 304
Likes: 3
From: Miami, FL
Default Help with installing BCT Baffles!

Hi everyone I am back once again bothering with questions!
I am about to change the baffle on my Vance and Hines Big shot long but am having some problems... I cannot figure out how to remove the baffles that came with the pipe. Can anyone shed some light?!?!?!
 
Reply
Old Mar 14, 2011 | 03:04 PM
  #2  
JPL's Avatar
JPL
Thread Starter
|
Tourer
Joined: Sep 2009
Posts: 304
Likes: 3
From: Miami, FL
Default

Bump!
 
Reply
Old Mar 14, 2011 | 03:37 PM
  #3  
DrWalkinboner's Avatar
DrWalkinboner
Road Captain
Joined: Mar 2010
Posts: 641
Likes: 3
From: Middle East
Default

On my big radius 2-2 the bottom one slid right out but the top one wouldn't budge. I walked it over to Harley and they pulled it out in 2 seconds and surprisingly didn't charge me.
 
Reply
Old Mar 14, 2011 | 03:43 PM
  #4  
FL DEUCE's Avatar
FL DEUCE
Road Master
Joined: Nov 2006
Posts: 801
Likes: 2
From: The Sunshine State
Default

Did you do a search..... plenty of info.
 
Reply
Old Mar 14, 2011 | 03:57 PM
  #5  
JPL's Avatar
JPL
Thread Starter
|
Tourer
Joined: Sep 2009
Posts: 304
Likes: 3
From: Miami, FL
Default

Searched and the only strategy I found was to freeze my pipes.. But they are too big and wont fit in my freezer... So I was looking for other options...
 
Reply
Old Mar 14, 2011 | 04:17 PM
  #6  
SlkTxn's Avatar
SlkTxn
Intermediate
Joined: Nov 2010
Posts: 40
Likes: 0
From: Texas
Default

It can be a bear. I saw on another thread in here somewhere where someone suggested after removing the set screw on the outside, start it from the inside. Then I hooked clothes hanger wire around the screw, attached the other end of the wire to a dent puller, (the sliding hammer type used to pull dents from sheet metal)...several good hits later....it finally came out...good luck! ps...love the baffles!
 
Reply
Old Mar 14, 2011 | 04:37 PM
  #7  
coronerrpm's Avatar
coronerrpm
Road Master
Joined: Apr 2010
Posts: 831
Likes: 14
From: Delawere
Default

Yea that was me...

Remove screw from outside and put it threw a pc of metal/angle iron and screw to the inside of pipe/baffle. Put vice grips on angle iron and tap out with hammer. It is how I did it and took only a few whacks to get it done. Use WD-40 first and let soak.
 
Reply
Old Mar 14, 2011 | 04:39 PM
  #8  
FL DEUCE's Avatar
FL DEUCE
Road Master
Joined: Nov 2006
Posts: 801
Likes: 2
From: The Sunshine State
Default

From a search:
copy and paste

https://www.hdforums.com/forum/searc...archid=7930295
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Mar 14, 2011 | 08:00 PM
  #9  
Night Stalker's Avatar
Night Stalker
Road Captain
Joined: May 2007
Posts: 695
Likes: 4
From: Clarksville, TN / Maryville, TN
Default

I have Big Shot Longs on my Heritage... and I too installed BCT's. I didn't have a lot of trouble getting them out though. I just sprayed a LOT of PB Blast in between the baffle and the pipe, and let it soak for about an hour. Went to lunch, came back... and out she came! You will love the sound of those BCT's! Good luck!
 
Reply
Old Mar 14, 2011 | 08:03 PM
  #10  
TORQUEY's Avatar
TORQUEY
Seasoned HDF Member
Joined: Aug 2010
Posts: 5,173
Likes: 177
From: East Coast
Default

Originally Posted by FL DEUCE

You have a beautiful bike, FL Deuce!
 
Reply



All times are GMT -5. The time now is 10:15 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE