Bad vibration!
Do yourself a favor and don't go off half cocked. Find out what is causing the vibration before you call Hoban. You won't be able to have an intelligent discussion with them unless you know the problem; they will ask you questions you aren't prepared to answer.
Go back and read my previous post and use that information as a guide to the way forward. When you do call Hoban, ask to speak with John Dahmer.
Hey, like I said, when you start tweaking these vtwins, **** happens. I have built several motors for myself, family and friends with great results. However, I have one of my own right now, a 107" '02 FLHT, that I have had the top end off of for the third time now. I could go on but I think you get my drift. It can be frustrating but they are machines and not complicated ones at that but, as with any machine, sometimes something just doesn't go right. When that happens, one needs to keep an open mind and see the bigger picture, to be methodical, patient and thinking ahead so that the final result is successful.
If one gets in a hurry, loses sight of the end game and gets ahead of ones self; bad things happen.
The Best of Harley-Davidson for Lifelong Riders
You made the right decision not letting those monkeys work on your bike.
Darkhorse = Hoban Brothers; same outfit. You can definitely take on this project yourself but be forewarned, it's a lot of work; have done it several times. Not trying to talk you out of it but once you are started, there is no turning back.
I am still suggesting that you check crank runout before you make any decisions; those early cranks are pretty durable and you need to find the source of the vibration. The sprocket on the crank that rotates the balancers is an interference press fit from the factory. They have been known to slip and throw the balancers off; the fix is welding the sprocket to the crank which also requires splitting the cases. However, if that sprocket shifted throwing the balancers off and the tech continued to run the motor on the dyno, the vibration could have affected the crank as well and both need to be addressed.
If you decide to take on the project yourself, send me a PM. I can provide moral support and advice but think it best to take that off the forum. If you out source the work, keep us posted on the progress.










