PCV auto-tune
I noticed the problem by uploading a map, then reading it from the PCV. I'd compare what I sent it and what it gave back to me, on most occasions there were a half-dozen cells that were different, and not just a little. Some cells would have fuel values 3-4x what they should have, and some would be 3-4x in a negative direction. I re-applied firmware and it still did it so they replaced it.
I am now using the PowerVision with my AT kit I used with the PCV for my tuning runs. It's nice I didn't have to shell out again for an AT kit for the PV.
thanks.
- Set desired AFR in the map to your liking.
- Hook up AT kit, ride the bike. The PCV/AT will determine 'trim' values.
- Those values are how much fuel to add/remove to meet the requested AFR you setup in step 1.
- Hook up the PCV to your computer, accept the trim values from the last run. This adjusts the fuel table in the PCV map and resets trims to 0.
- Ride again.
- Repeat steps 4 & 5 until your trim values are negligible. You have just made your PCV map.
From there you have your map setup for the right fuel delivery given the AFR table you constructed. You can construct multiple maps each with different AFR characteristics. You could have a rich map and a fuel mileage map for instance. The process of creating them is the same except for the values you use in the AFR table. The problem with the PCV is it requires a PC to switch between more than 2 maps (2 can be switched by wiring a toggle switch into the PCV). Now as you ride the AT O2 sensors read the actual AFR, compare it to the requested AFR table, and set trim values. You can either ignore these trim values or apply them on an ongoing basis if you really want to. Or, once your tuning is done, you can take out the AT kit and put the O2 sims back in that came with the PCV and ride on the map(s) you created.
The PV is tuning from a more holistic approach as all the tables (or nearly all) in the ECM are editable by you. First step is to get the VE tables correct, this is a representation of how YOUR engine breathes (air in, air out). All engines of the same type breath different, even given the same parts. HD just uses one map for the same engine (size/family) and it's close enough. So, get the VE correct for YOUR bike first. Then you set the desired AFR for a given map. You then load the map to the PV. You can keep 6 maps on the PV and flash any of them to the HD ECM even while on a trip, without a PC. (my explanation is a gross oversimplification for brevity sake)
The PV really gets the whole engine tuning correct, while the PCV 'piggybacks' and is basically just a fuel adder (it can do spark too). With the PCV you're stuck using the factory HD VE tables which are likely not accurate if you've done ANY modifications to the engine. The PV can correctly adjust the whole engine tuning for any modifications you have already made, or will make in the future.
As for doing it on a dyno, I'd rather tune my bike in real world conditions how I ride vs an enclosed room on a stand. I may not get as much peak HP, but my tune will be absolutely custom to MY bike for MY riding conditions.
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