Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

'86 Softail Custom

Thread Tools
 
Search this Thread
 
Old Mar 4, 2013 | 10:36 PM
  #1  
Slammed-N-Senseless's Avatar
Slammed-N-Senseless
Thread Starter
|
Tourer
Joined: Mar 2013
Posts: 379
Likes: 0
From: Tampa Bay
Default '86 Softail Custom Clutch Problems

Hey guys, I need a little help! I just brought home a 86FXSTC. A great lookin ride but non-running at the time I bought her. New battery, cleaned out the carb and she fired right up. Runs really well, compression an even 150 on both jugs and shifts butter smooth.

The problem I am having is that the clutch lever is brutally hard to pull, no joke, 15 minuets on the bike and my left hand was on ice! I pulled the cable out of the lever to clean and lube, but the the cable wasn't sticking, housing can be moved back and forth easily. I don't have a manual yet, ordered one tonight. Can anyone offer any help on where I should look, for my clutching problem?

Thanks for you help.
 

Last edited by Slammed-N-Senseless; Mar 4, 2013 at 10:50 PM.
Reply
Old Mar 4, 2013 | 11:41 PM
  #2  
Tom84FXST's Avatar
Tom84FXST
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2009
Posts: 15,705
Likes: 22,711
From: Farmington ,MS
Default

86 had the 4 speed style lever release set-up. It has a throw-out bearing that can be bad, and adjustment is very critical. Even when you get it working perfectly, it is still harder to pull than the "ball and ramp" release that they changed to in 87.
 
Reply
Old Mar 4, 2013 | 11:54 PM
  #3  
Slammed-N-Senseless's Avatar
Slammed-N-Senseless
Thread Starter
|
Tourer
Joined: Mar 2013
Posts: 379
Likes: 0
From: Tampa Bay
Default

OK, that makes sence so I need to check the throw out bearing. How do adjust it on this model. I would like to get this bike rideable for Bikeweek. Or can the throw out bearing be upgraded to the ball and ramp?
 

Last edited by Slammed-N-Senseless; Mar 5, 2013 at 12:07 AM.
Reply
Old Mar 5, 2013 | 12:59 AM
  #4  
Slammed-N-Senseless's Avatar
Slammed-N-Senseless
Thread Starter
|
Tourer
Joined: Mar 2013
Posts: 379
Likes: 0
From: Tampa Bay
Default

Just went out and checked the throw out lever, even using an 8" prybar i was unable to get the lever to disengage the clutch...I guess that explains my sore hand....
 
Reply
Old Mar 5, 2013 | 05:45 AM
  #5  
Tom84FXST's Avatar
Tom84FXST
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2009
Posts: 15,705
Likes: 22,711
From: Farmington ,MS
Default

Originally Posted by Slammed-N-Senseless
can the throw out bearing be upgraded to the ball and ramp?

Yes but...it is a major pain,you have to change the "trap door"....you could buy a complete used trans off ebay cheaper than the special tools needed to do it.


Originally Posted by Slammed-N-Senseless
Just went out and checked the throw out lever, even using an 8" prybar i was unable to get the lever to disengage the clutch...I guess that explains my sore hand....

Take off the side cover and see what is worn/broken...you will need your manual soon.
 
Reply
Old Mar 5, 2013 | 06:53 AM
  #6  
Slammed-N-Senseless's Avatar
Slammed-N-Senseless
Thread Starter
|
Tourer
Joined: Mar 2013
Posts: 379
Likes: 0
From: Tampa Bay
Default

Maybe purchasing a new updated tranny is the way to go for the long haul. It would loose some authenticity but I know these first gen EVO's are getting really hard to find parts for. What year tranny can be easily swapped in?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ghoward11
Sportster Models
2
Oct 28, 2014 04:37 PM
Butterthebean
Softail Models
11
Dec 8, 2012 09:36 PM
Damion
Primary/Transmission/Driveline/Clutch
2
Mar 27, 2012 06:49 AM
FX4 Level II
Touring Models
6
Feb 4, 2009 08:19 PM
notbob
General Harley Davidson Chat
7
Oct 11, 2007 03:52 AM




All times are GMT -5. The time now is 05:14 AM.