main circuit breaker
Am I testing the wrong spot?
You neglected to state year, model and if your running EFI however I can determine that your bike is 06 or earlier. The breaker you're looking at is 30 amps and serves only one purpose. The starter draws massive amps from the battery. Should the starter fail, the breaker would prevent excessive amps from transferring into the electrical system. Inside these breakers is a thin metal strip that bends due to heat when excessive amps are passed through it. The bending of this metal breaks the circuit. Once the metal cools, contact is again made. These breakers are not water tight and often corrode. I replace mine every 2 years and carry a spare in my saddlebag. In 07 Harley eliminated this breaker and replaced it with a 40 amp Maxi Fuse.
Two wires are connected to one terminal of the breaker (Regulator output and Ignition Switch). On the other terminal is a wire leading to the starter where it connects with the positive battery terminal cable. When the bike is running, voltage from the regulator passes through the breaker and leads back to the battery charging it. A simple test to determine if the breaker is "Closed" is to measure the voltage at the battery when the bike is running.
You neglected to state year, model and if your running EFI however I can determine that your bike is 06 or earlier. The breaker you're looking at is 30 amps and serves only one purpose. The starter draws massive amps from the battery. Should the starter fail, the breaker would prevent excessive amps from transferring into the electrical system. Inside these breakers is a thin metal strip that bends due to heat when excessive amps are passed through it. The bending of this metal breaks the circuit. Once the metal cools, contact is again made. These breakers are not water tight and often corrode. I replace mine every 2 years and carry a spare in my saddlebag. In 07 Harley eliminated this breaker and replaced it with a 40 amp Maxi Fuse.
Two wires are connected to one terminal of the breaker (Regulator output and Ignition Switch). On the other terminal is a wire leading to the starter where it connects with the positive battery terminal cable. When the bike is running, voltage from the regulator passes through the breaker and leads back to the battery charging it. A simple test to determine if the breaker is "Closed" is to measure the voltage at the battery when the bike is running.
This test to see if the breaker is "closed" is to measure voltage at the battery when the bike is running. While running it is supposed to be at 14.4 volts correct? If the breaker is closed, what would the voltage read?
The starter is before the circuit breaker, on the supply side.
The circuit breaker is not in the starting circuit.
No starter draws power through a circuit breaker.
Last edited by Dan89FLSTC; Jun 13, 2014 at 04:53 AM.
The Best of Harley-Davidson for Lifelong Riders
Last edited by Jackie Paper; Sep 14, 2018 at 11:07 AM.
The electrical diagram posted by Matt K is out of focus and is easy to misread. The breaker is 30 amp! Below are two attachments. (1) the electrical specification sheet taken from a 99 Softail service manual identifying the breaker rating and (2) a photo of the breaker with it's cover removed.
As I previously stated, the purpose of this breaker is to prevent excessive amps from entering the electrical system should the starter fail and draw excessive amps from the battery when starting the bike. Through this breaker also travels the voltage from the regulator back to the battery at a terminal on the starter where both the positive battery cable and breaker wire connect. Since the breaker and battery are both connected together at a terminal post on the starter the breaker is, by default, part of the starting circuit.
Many of us in my area replace this breaker with one designed for marine use.
Last edited by olongapo1; Jun 13, 2014 at 05:44 PM.










