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883 Sportster Clutch adjustment

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Old Jan 30, 2016 | 05:14 PM
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Default 883 Sportster Clutch adjustment

I have a 97 Sportster and went to adjust the clutch. Following service manual and of course one of the Torx 27 screws is stripped out so that the socket keeps popping out. Anyone have any ideas on how to get this one screw out. I have heard easy outs etc.. a link would be helpful thanks
 
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Old Jan 30, 2016 | 06:57 PM
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Some people will drill the head of the screw off. I've used a small pointed punch to tap the head of the screw at an angle to get it to turn.
 
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Old Jan 30, 2016 | 06:57 PM
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I'd get a cheap torx socket the right size and JB Weld it to the screw. use a bit of tape to keep the JB in place til it sets. Once it sets, unscrew it and throw away. Have done this on a few occasions and it works. HTH
 
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Old Jan 30, 2016 | 07:37 PM
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A good impact driver will be your friend. This will not be the first time you have trouble with inspection cover screws. I got a cheap one for like 12 bucks at auto zone, and get the proper bit of course... Gets them out if you have any meat left at all on the screw to grab onto.

http://www.sears.com/craftsman-impac...p-00947641000P
 

Last edited by Lonnie Mac; Jan 30, 2016 at 10:55 PM.
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Old Jan 31, 2016 | 10:52 AM
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Originally Posted by sgthwjack
I'd get a cheap torx socket the right size and JB Weld it to the screw. use a bit of tape to keep the JB in place til it sets. Once it sets, unscrew it and throw away. Have done this on a few occasions and it works. HTH

That's a great idea! JB Weld works miracles.

John
 
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Old Jan 31, 2016 | 10:57 AM
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That one screw right by the damn peg bracket?

Yeah need a long torx or something. Or take the peg bracket off I guess. I just semi-****ed up that screw the other day, going to need to replace it.

Probably need one of these and an impact driver to get it out if it's really ****ed up. You can get hand impact drivers, don't need a gun


 

Last edited by Dane M; Jan 31, 2016 at 11:02 AM.
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Old Jan 31, 2016 | 11:10 AM
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Originally Posted by John Harper
That's a great idea! JB Weld works miracles.

John
Just for reference, it's good up to about 650°. I've repaired cylinder heads with it when the sealing area is gouged or pitted. Just don't use the quick set variety.
 
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Old Jan 31, 2016 | 11:17 AM
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Originally Posted by sgthwjack
Just for reference, it's good up to about 650°. I've repaired cylinder heads with it when the sealing area is gouged or pitted. Just don't use the quick set variety.
I used some recently for the first time, let it set 26 hours. But it still seemed slightly gooey. Does it never get solid hard?
 
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Old Jan 31, 2016 | 11:24 AM
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It does have a shelf life and temp does affect curing. Also the 50-50 mix has to be as close as possible and mixed very well. Properly done it will get hard enough to drill and tap just like the base metal. I prefer it to heli-coils or the like. Does require patience though. Repaired many corroded boat motor blocks with it.
 
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Old Jan 31, 2016 | 11:37 AM
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Originally Posted by Dane M
I used some recently for the first time, let it set 26 hours. But it still seemed slightly gooey. Does it never get solid hard?
It mustn't been mixed right.
 
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