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883 vs 1200 longevity

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Old Aug 23, 2016 | 02:05 PM
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Default 883 vs 1200 longevity

Obviously the 1200 has more power, but does that come with a price?

1) The 1200 has thinner walled cylinders and larger pistons.
2) pushes more power through the clutch and tranny.
3) Possibly runs hotter.

The 883 is geared lower, so at any one speed the 883 is probably running at a higher RPM.

Maintenance I know is key, but assuming everything is absolutely the same for both bikes, is it safe to assume the 883 will have less wear?

at 70MPH the 883 is turning ~3,500 rpm

At 70MPH the 1200 is turning ~3,300 RPM

The 1200 can go 124 MPH where as the 883 can hit 108 at redline

The 1200 is obviously more fun, but does the thicker cylinder wall and smaller piston equate to a more durable engine in the long run?
 

Last edited by 1HD4CJM1X4K; Aug 23, 2016 at 02:09 PM.
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Old Aug 23, 2016 | 02:54 PM
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You're over thinking it. Ride one and enjoy!!
 
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Old Aug 23, 2016 | 04:06 PM
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IMHO...
Maintenance and Rider Input can enhance or completely cancel out any pros or cons of either size.
 
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Old Aug 23, 2016 | 05:18 PM
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Not sure, but I think the thicker sleeve of iron in the 883 cylinder would hold the heat more than the thinner 1200.
 
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Old Aug 23, 2016 | 05:31 PM
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Rode a 1200 for 31K before trading.

Ran just as strong as the day I bought it.

ZERO ISSUES!

You are OVERTHINKING as mentioned above.

99% of 883 owners I've known wish they had bought a 1200 instead.
 
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Old Aug 23, 2016 | 06:40 PM
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Originally Posted by Baird
Not sure, but I think the thicker sleeve of iron in the 883 cylinder would hold the heat more than the thinner 1200.
Brake Rotors: Thinner gets hotter, brakes fade.
Blue printing an engine: thinner sharper edges get hot spots.
Valves: New, thicker valves run cooler, but once you grind the valves they get hotter (Especially at the edges).
Headers: Thinner chrome headers discolor.

Opinion: thicker cylinder walls will take more heat, not heat more.
Opinion: Thicker walls should run cooler and dissipate heat more evenly.

But, I was asking for opinions and yours is just as valid..
Have heard of more high mileage 883's, even though the 1200 is more popular.

I really do not have an opinion, but sometimes it is good to ponder your decisions, weigh your options and consider the possibilities..
Been riding my 883 a lot.

Took a couple of joy rides to Tallahassee from the gulf coast panhandle just to check mileage and have some fun.
Just a tad over 60 MPG

New bike to me, testing out the fun factor.

~ 320 miles round trip.. ~6 hours per trip
 

Last edited by 1HD4CJM1X4K; Aug 23, 2016 at 06:56 PM.
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Old Aug 23, 2016 | 08:01 PM
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I'm the 1% happy with 883, and I've owned a 1200 custom, a 96 twin cam and a 103 twin cam ... On my second iron and I love the 883 more the second time around

Originally Posted by iRider

99% of 883 owners I've known wish they had bought a 1200 instead.
 
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Old Aug 23, 2016 | 08:02 PM
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I'm part of the 1% that loves the 883 I bought and would never swap or trade it for a 1200. If I want more speed I'll bolt a turbo on the side which will then allow me to blow away 883's and 1200's and most Twinks.
 
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Old Aug 23, 2016 | 08:08 PM
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I don't think cylinder wall thickness matters much here. It's more a matter of proper maintenance that's the key.

The cylinder wall thickness is probably very close between the 883 and 1200. I don't think they're the same jugs with different bore.
 

Last edited by RKZen; Aug 23, 2016 at 08:20 PM. Reason: Typo
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Old Aug 23, 2016 | 08:56 PM
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Originally Posted by 1HD4CJM1X4K
Brake Rotors: Thinner gets hotter, brakes fade.
Blue printing an engine: thinner sharper edges get hot spots.
Valves: New, thicker valves run cooler, but once you grind the valves they get hotter (Especially at the edges).
Headers: Thinner chrome headers discolor.

Opinion: thicker cylinder walls will take more heat, not heat more.
Opinion: Thicker walls should run cooler and dissipate heat more evenly.

But, I was asking for opinions and yours is just as valid..
Have heard of more high mileage 883's, even though the 1200 is more popular.

I really do not have an opinion, but sometimes it is good to ponder your decisions, weigh your options and consider the possibilities..
Been riding my 883 a lot.

Took a couple of joy rides to Tallahassee from the gulf coast panhandle just to check mileage and have some fun.
Just a tad over 60 MPG

New bike to me, testing out the fun factor.

~ 320 miles round trip.. ~6 hours per trip
I really do appreciate an actual engineering like approach to it. But as stated by ratwerke there is also the rider we need to take into perspective. I personally feel like all Harly's are built for the abuse (only real reason I love them) so they all have longevity beyond that of a metric inline. I really appreciate the fact you took the time to take an analytical approach to the thermo dynamics of the motor. But once again as ratwerke stated you have to take psychology into account when counting the number of 883s with high mileage as opposed to 1200s. the people that buy 1200's tend to buy it because they want the power and want to use it.

People that buy the 883 probably have a more laid back temperament about riding and therefore bought the 883 (although these are just my personality analysis).

I learned about running lean the hard way (after letting the dealership tune the bike after a 1200 conversion) and seeing the plugs ash white. Didnt hurt as thing after 2-3 thousand miles as such (didnt help and probably hurt a bit but I dont notice anything except more power after a new tune that I did) and I fell these motors are pretty durable. Sure they may need to be rebuilt every so often but I never hear of them permanently being damaged.

My 2 cents but I am not an expert by any means. I just appreciated your thought process approaching the question. Although i think you may have underestimated the built in longevity to these motors.

My dad worked at Mack Trucks and always said everything was overbuilt because American engineers dont want their part to break in a design. Just food for thought.
 
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