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Old Jun 6, 2017 | 10:34 PM
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Default Banjo bolts

So trying to get some of the DIY brake lines kits. It looks like there is 10mm banjo bolts and 3/8 banjo bolts. Anybody on here know which one would come on 2010 iron?

Thank in advance
 
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Old Jun 7, 2017 | 07:25 AM
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You can check details like that on-line here. The answer is 10mm, but check for yourself!
 
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Old Jun 7, 2017 | 07:47 AM
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Which 10mm, I ordered a set of 10x1.25 and they wouldent fit
 
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Old Jun 7, 2017 | 12:03 PM
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https://www.hdforums.com/forum/sport...n-package.html


.
 
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Old Jun 18, 2018 | 03:36 PM
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Originally Posted by grbrown
You can check details like that on-line here. The answer is 10mm, but check for yourself!
Thank you for that invaluable link! It will be sure to come in handy forever. However I'm in the same pickle barrel - and the link only says #12 = 10 mm. It don't specify 10 mm 1.0 or 10 mm 1.25. Judging from the next reply by a fella saying he got the 1.25 and they don't fit, I'm gonna take a plunge and order 1.0
 
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Old Jun 19, 2018 | 09:34 AM
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It should be 10x1.25 banjos for 04-12 XL models. Not sure what the other guy was dealing with. Maybe he bought a 3/8"-24 bolt that sometimes is called 10mm but it wasn't actually the metric threading.
 
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Old Aug 23, 2018 | 05:54 AM
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I know others have done this same mod and it has worked, but does the master cylinder have the volume capacity to actuate two brake calipers? I am sure it does, still it is something that crosses the mind

Never mind, I just realized you are not adding another caliper.
The system was designed for two..
 

Last edited by 1HD4CJM1X4K; Aug 23, 2018 at 05:58 AM.
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Old Aug 23, 2018 | 07:28 AM
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Originally Posted by 1HD4CJM1X4K
I know others have done this same mod and it has worked, but does the master cylinder have the volume capacity to actuate two brake calipers? I am sure it does, still it is something that crosses the mind

Never mind, I just realized you are not adding another caliper.
The system was designed for two..
You mean so you can add a second rotor up front, and keep the same M/C?

John
 
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Old Aug 23, 2018 | 10:05 AM
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Single and dual disc MC have a different bore - not sure about the stroke but it matters not, as the MC are different for each application. For proper performance you will need a dual disc MC.
Makes sense given twice the number of pistons to push

3/8 is not a M10 bolt, and you will need a proper metric bolt. Some would use a 3/8 banjo on a M10 bolt, but I would rather not
Buy new crush washers while you are at it.
M10 x 1 is common with a Brembo MC but I doubt it will fit your HD. Given that 1.25 is not it, then the only remaining choice is M10 x 1.5. If your bike is like mine, then it is 1.5 pitch

My problem with banjo bolts is finding a double banjo M12 x 1.5 to use with 10mm thick banjos from HEL. The bolt I bought must be for a car and thicker banjos so will not work. I cannot find a proper bolt, and neither HEL nor Goodridge seems to have one.
Any help would be greatly appreciated

Machining a bolt is my last resort, as it is difficult to believe that no one makes such a double bolt?
If I have to machine a banjo bolt, I will incorporate a bleed screw at the MC banjo
 
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Old Aug 23, 2018 | 12:15 PM
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Are you planning to banjo two lines up at the MC? Why not run one line down to a T connection?

John
 
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