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How to replace an ignition

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Old Feb 12, 2018 | 12:57 AM
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Default How to replace an ignition


I belive the ignition switch is bad. I want to replace it but it looks hardwired. If i cut it, the wites may be too short. Do new switches come with extra wires?
 
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Old Feb 12, 2018 | 03:41 AM
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It will come complete with a new harness, just plug in.
 
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Old Feb 12, 2018 | 06:21 AM
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Cut it off and splice on a new one on older bikes.

That sort if depends on the year of the bike and thats an ignition switch not an ignition. On newer ones there is a quick disconnect. That doesn't look like an newer bike but, it may be. No idea. Seach here by bike: http://shop.outpostalaska.com/OEMpartfinder.htm

new ones come with wires.
 

Last edited by cvaria; Feb 12, 2018 at 06:36 AM.
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Old Feb 12, 2018 | 09:59 AM
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OOps, This thread title should be "... Ingition SWITCH", and I should have mentioed it's a 2008 Nightster.
 
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Old Feb 12, 2018 | 10:20 AM
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Originally Posted by hogsolo
OOps, This thread title should be "... Ingition SWITCH", and I should have mentioed it's a 2008 Nightster.

yeah. With a 2008. You will be cutting the wires and splicing in the new switch. Not hard at all. The new switch may come with butt connectors. May not. Call a deal and see. They may want your keys, keycodes, or vin. An aftermarket switch will come with new keys and a key code.
 
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Old Feb 12, 2018 | 12:06 PM
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Before changing parts.
Why do you believe the ignition switch requires change?
Could bike have been exposed to harsh weather for many years?
Maybe the switch just requires some internal cleaning to free things up?
I have cleaned-up bad locks on other stuff in the past by dipping key in automatic transmission fluid and working key several times.
Once key was loose then got some graphite and did the same again.
 
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Old Feb 12, 2018 | 12:19 PM
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Did all that. Even checked the fuses.
Could bike have been exposed to harsh weather for many years? - Garage Kept, but have rode in rain a few times.
Maybe the switch just requires some internal cleaning to free things up? - Yup, cleaned with Blast-Off.

I want to say I kinda felt it .... break? when i tunred it off. Then turning it righ back on, only the Odo light up. The Headlight didnt come on, no pre fuel priming, nothing.
 
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Old Feb 12, 2018 | 12:48 PM
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If there is a proper OEM part won't that come with the correct length of wires plus the connectors?


https://www.ebay.co.uk/p/Harley-Davi...-XL/1627710726


Picture here shows it has terminals to bolt down.
 

Last edited by Andy from Sandy; Feb 12, 2018 at 12:52 PM.
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Old Feb 12, 2018 | 01:51 PM
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Originally Posted by Andy from Sandy
If there is a proper OEM part won't that come with the correct length of wires plus the connectors?


https://www.ebay.co.uk/p/Harley-Davi...-XL/1627710726


Picture here shows it has terminals to bolt down.
no.

the ignition wires on the 2008 shoot directly off the main/electrical backbone harness that runs up behind all the plastic above the engine.

there will be wire snipping and crimping. Thank hd for that. This could be used as an opportunity to add in a waterproof dephi quick disconnect but, to keep things simple stick to the service manuals/e-diag manual directions and use butt connections like shown below.


https://shop.outpostalaska.com/OEMpa...ES,_SENSORS_&_
 

Last edited by cvaria; Feb 12, 2018 at 05:02 PM.
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Old Feb 12, 2018 | 02:49 PM
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Posi-tap connectors are rather easy to use if you need to connect wires.
There are different ones for different gauges of wires.
 
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