Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Sissy bar build!

Thread Tools
 
Search this Thread
 
Old Nov 3, 2018 | 09:21 PM
  #1  
181fsc's Avatar
181fsc
Thread Starter
|
Tourer
Joined: Apr 2016
Posts: 362
Likes: 158
From: Tn
Default Sissy bar build!

This was my first attempt and I have learned many lessons just from this small build. The base is made of a farriers rasp cause I worked a horse ranch for the past six years and my buddy give them to me so I wanted to make this piece my own. The piece above it is angle iron and above it is rebar. I realized late in the game that the rasp is hardened steel so I can't get a punch to even make a divot in it to drill. I guess I'll figure it out but anyway, here's some photos. And, I'm gonna clearcoat this one and leave it raw, the next one I do I'll paint it and see what it turns out like.






 
Reply
Old Nov 4, 2018 | 07:32 AM
  #2  
DK Custom's Avatar
DK Custom
Platinum Sponsor
15 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2010
Posts: 18,685
Likes: 5,818
From: Hickory Flat, Mississippi
Default

Nice ingenuity in making it your own! I like it!!!
 
__________________
DKCustomProducts.com
Call/Text: 662-252-8828
Email: Support@DKCustomProducts.com
Open House Details














Reply
Old Nov 4, 2018 | 07:40 AM
  #3  
Iron25's Avatar
Iron25
Road Captain
5 Year Member
Liked
Joined: Mar 2016
Posts: 515
Likes: 90
From: Detroit
Default

nice job, looks good
 
Reply
Old Nov 4, 2018 | 08:05 AM
  #4  
181fsc's Avatar
181fsc
Thread Starter
|
Tourer
Joined: Apr 2016
Posts: 362
Likes: 158
From: Tn
Default

Thanks fellas!
 
Reply
Old Nov 5, 2018 | 08:51 AM
  #5  
johnny_bravo00's Avatar
johnny_bravo00
Road Captain
Joined: Aug 2017
Posts: 528
Likes: 287
From: Toronto
Default

Looks great, you gonna throw some paint (or powder) at it?
 
Reply
Old Nov 5, 2018 | 09:04 AM
  #6  
181fsc's Avatar
181fsc
Thread Starter
|
Tourer
Joined: Apr 2016
Posts: 362
Likes: 158
From: Tn
Default

Originally Posted by johnny_bravo00
Looks great, you gonna throw some paint (or powder) at it?
was gonna clearcoat this one and make another now that i got it figured out. Probably paint the next one and sand the paint off of the twists on the rebar so it's bare metal and then clear it. That way it has some contrast and stands out a little more.
 
Reply
Old Nov 5, 2018 | 09:14 AM
  #7  
Kingglide549's Avatar
Kingglide549
Banned
Joined: May 2018
Posts: 4,576
Likes: 978
From: Viet Vet, crossroads
Default

God job!
 
Reply
Old Nov 5, 2018 | 04:39 PM
  #8  
Bama Lee's Avatar
Bama Lee
Road Warrior
Joined: Oct 2018
Posts: 1,922
Likes: 1,537
From: N.E.Alabama
Default

annealing the rasp pieces will make them drillable........
just heat the desired area to dull orange and let cool naturally, (no quench)
then punch and drill to your hearts delight !!
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Nov 5, 2018 | 06:28 PM
  #9  
181fsc's Avatar
181fsc
Thread Starter
|
Tourer
Joined: Apr 2016
Posts: 362
Likes: 158
From: Tn
Default

Originally Posted by Bama Lee XLC
annealing the rasp pieces will make them drillable........
just heat the desired area to dull orange and let cool naturally, (no quench)
then punch and drill to your hearts delight !!
Thanks brother! I'm still learning and I figured there was a trick to the hardened steel. Lol... Dulled the crap put of my punch and wouldn't even make a mark on the rasp. Thanks again.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Dmar575
Softail Parts
5
Jun 29, 2017 02:53 PM
glenc
Touring Models
13
Feb 16, 2015 05:19 PM
rhinoWErX
Dyna Glide Models
25
Mar 20, 2013 03:01 PM
Rfc
Dyna Glide Models
3
Mar 12, 2013 08:16 PM
rocklayer2
Dyna Glide Models
20
Jun 6, 2007 07:15 AM




All times are GMT -5. The time now is 05:22 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE