Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Burley Brand cable kit problem

Thread Tools
 
Search this Thread
 
Old Nov 18, 2018 | 09:04 PM
  #1  
whylee's Avatar
whylee
Thread Starter
|
Road Warrior
15 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Feb 2007
Posts: 1,625
Likes: 349
From: The Biggest Little City, Reno, NV
Default Burley Brand cable kit problem

Installed my Burley Brand cable kit today. It was needed since I installed Burley Scrambler bars and my original cables were way to long.
Pretty easy swap overall. Only issue I have is with the push idle throttle cable. All other cables and brake line fit perfect. But the idle throttle cable is about 3 inchs shorter than the pull throttle cable. I had to run the idle throttle cable to the outside of the fork tube, otherwise it is to short. Going to call Burley in the morning and see what they say. The pic shows the 2 throttle cables and how I had to route them.



 
Reply
Old Nov 19, 2018 | 04:20 AM
  #2  
daisy cutter's Avatar
daisy cutter
Advanced
Joined: Jul 2017
Posts: 85
Likes: 10
From: North Alabama
Default

Did you try swapping them at the bars? Were the take offs the same length as each other?
 
Reply
Old Nov 19, 2018 | 04:59 AM
  #3  
RANGER73's Avatar
RANGER73
Club Member
Veteran: Army
Joined: Sep 2010
Posts: 15,435
Likes: 7,127
From: Beyond Fucital
Default

So either you ordered the wrong ones, they sent the wrong ones or they mislabeled one. Keep the packaging for proof and to have the right answers when they ask.
I'd also remove them and measure both cables to verify what's what, Is the pull to long or the push to short and what's on the package as listed length.
 
Reply
Old Nov 19, 2018 | 08:02 AM
  #4  
whylee's Avatar
whylee
Thread Starter
|
Road Warrior
15 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Feb 2007
Posts: 1,625
Likes: 349
From: The Biggest Little City, Reno, NV
Default

I measured the oem cables and they are both the same length. The burley push cable is 3 inchs shorter than the burley pull cable. The clutch cable, throttle pull cable and brake line fit perfect. The push throttle cable can only fit in one spot since it has the small spring in it.
 
Reply
Old Nov 19, 2018 | 02:51 PM
  #5  
RANGER73's Avatar
RANGER73
Club Member
Veteran: Army
Joined: Sep 2010
Posts: 15,435
Likes: 7,127
From: Beyond Fucital
Default

I get that, but what does the package say?
 
Reply
Old Nov 19, 2018 | 09:10 PM
  #6  
whylee's Avatar
whylee
Thread Starter
|
Road Warrior
15 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Feb 2007
Posts: 1,625
Likes: 349
From: The Biggest Little City, Reno, NV
Default

The package is the shows the part number B30-1138, which is the correct number according to Burley.
After talking to Burley today, they had me get the numbers off the actual cables, and they were correct. The hard part was trying to make them understand one cable fit perfect the other is over 3 inchs shorter. Im sure it was just cut wrong and never caught.
They are supposed to ship me out a different one, I hope im right.
 
Reply
Old Nov 21, 2018 | 06:36 AM
  #7  
RANGER73's Avatar
RANGER73
Club Member
Veteran: Army
Joined: Sep 2010
Posts: 15,435
Likes: 7,127
From: Beyond Fucital
Default

You have to remove it anyway, so remove it and measure it.
 
Reply
Old Nov 21, 2018 | 07:24 AM
  #8  
whylee's Avatar
whylee
Thread Starter
|
Road Warrior
15 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Feb 2007
Posts: 1,625
Likes: 349
From: The Biggest Little City, Reno, NV
Default

I already said The Push cable is 3 inch's shorter than the pull cable. I know the length, the issue is the the push cable should not be 3 inchs shorter than the pull cable.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Nov 21, 2018 | 12:07 PM
  #9  
RANGER73's Avatar
RANGER73
Club Member
Veteran: Army
Joined: Sep 2010
Posts: 15,435
Likes: 7,127
From: Beyond Fucital
Default

You're thick.
Get an accurate measurement, compare it with the package.
Measure the new one before you install it in case they screw up again. So You're not installing it for nothing a second time.
 
Reply
Old Nov 21, 2018 | 12:58 PM
  #10  
whylee's Avatar
whylee
Thread Starter
|
Road Warrior
15 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Feb 2007
Posts: 1,625
Likes: 349
From: The Biggest Little City, Reno, NV
Default

Your not understanding this. I have the measurement. The oem cables are identicle lengths push and pull. The Burley cables measurement has the push cable 3 inch's shorter than the pull cable. I understand to measure the new cable before installing it and compare it to the other one one they sent. But there is nothing to compare it to on the box or instructions. They dont give you the length of the cables, just a part number for the kit.
when I called Burley about it, they didnt know how long the cable should be either, other than they would fit a Sportster with oem riser and their scrambler bars. Which they do not as packaged.
 
Reply



All times are GMT -5. The time now is 07:13 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE