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Rear wheel Alignment

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Old Feb 11, 2021 | 09:02 AM
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Lightbulb Rear wheel Alignment

Not sure if this has been posted before (can not find anything on here). I have made up a tool too check rear wheel/drive belt alignment. XL1200 2016
Consists of two different sizes of wooden doweling (14mm and 12mm)
Hope this is of help to some of you



 
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Old Feb 11, 2021 | 11:01 AM
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In order to check the wheel alignment the exact centre of the axle is required. Just putting a dowel in the axle is only part of the solution.

If you can find the HD plugs you will see they have a dimple in the centre.

After that of course you need the bent bit of welding rod to point to the hole in the swing arm.
 

Last edited by Andy from Sandy; Feb 11, 2021 at 11:17 AM.
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Old Feb 11, 2021 | 03:28 PM
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Hi Andy,
The HD plugs are about Ł135 in the UK.
I have marked the centre of the dowling and have the rod to measure from the locating hole.
I just made a cheaper option.
 
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Old Feb 11, 2021 | 03:32 PM
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Originally Posted by Bob Stephens
Hi Andy,
The HD plugs are about Ł135 in the UK.
I have marked the centre of the dowling and have the rod to measure from the locating hole.
I just made a cheaper option.
This should work fine.....
 
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Old Feb 12, 2021 | 07:55 AM
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Originally Posted by squirrelsnest
This should work fine.....
Yep I did a similar thing but I use Rubber Stoppers instead of dowels and of course a bent rod with a small really really small o-ring to compare one side to the other.....
 
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Old Feb 12, 2021 | 08:31 AM
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Lots of ways of accomplishing the same thing. Good Job.
Here's another :
I have access to 3D printers so I printed plugs with a dimple in the center like the Harley ones and used a piece of Tig welding rod for a pointer.
 
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Old Feb 12, 2021 | 09:06 AM
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I made the tool from the below video. Since I already had the components laying around, cost was zero.
 
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Old Feb 12, 2021 | 10:20 AM
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Clever! and good to pass on, I didn't initially realize that the holes in the rear axle ends on 08+ Sportsters were different sizes. FWIW I found some knockoffs of the ridiculously expensive plugs on Amazon for about $20 IIRC...

V-Twin 16-0332 - Hollow Axle Plug Tool




 

Last edited by 08xl1200r; Feb 12, 2021 at 10:27 AM.
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Old Feb 12, 2021 | 10:42 AM
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I keep searching for the v-twin plugs but they never seem to be available.

What I find strange is motion pro makes the bent bit of wire that will work on bikes where you use the pivot bolt but then didn't follow up with the plugs.

Jims make plugs but they must think they made them out of gold!
 
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Old Feb 12, 2021 | 10:46 AM
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Originally Posted by Andy from Sandy
I keep searching for the v-twin plugs but they never seem to be available.

What I find strange is motion pro makes the bent bit of wire that will work on bikes where you use the pivot bolt but then didn't follow up with the plugs.

Jims make plugs but they must think they made them out of gold!
18 pair are in stock at Amazon currently...for $18.31
 
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