When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
The '99 I purchased earlier this summer had a brand new Napa brand battery. The chrome "box" battery cover is difficult at best to install. I just bought a J&P black powder coated version and it is even worse, no doubt attributed to the thicker finish. Without the battery, which is a pain to remove, the box covers fit fine.
I measured the battery and looked up the non-HD dimensions from Yuasa and other, and they all look the same. Is it really supposed to be that tight? I really had to "shove" the cover in place, and I needed to set the top plate in place beforehand otherwise the box bows out and the cover does not fit.
I have a 98 and removed the chrome side cover and used just the little chrome top piece along with the chrome strap. Works good. My bike is kinda bobber style so less chrome is good.
Ditch the hokey aftermarket cover, and just use what Harley gave you. An exposed battery is kind of a throwback look to earlier, and simpler, times. I leave my battery naked in the tray. I have a 1991, same exposed tray system as yours.
The next battery purchase will be the black variety for certain. I have battery tender leads installed so hopefully I will not have to mess with the cover very often.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.