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Shifting issues

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Old Oct 25, 2022 | 01:27 PM
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Default Shifting issues

I previously posted that i am not able to shift below 3rd gear in my 03 883. I recently changed the clutch out because i figured it was the grenade plate blowing up on me. That was not the case, it was completely intact and i found only one small piece of metal in the case that was not a part of the spring plate. I figured it was snagging and causing the shifting issue. But after putting it back together it is still having a similar issue. No first gear or neutral but second gear will get her to move and it will shift up. Any suggestions? Need any more info feel free to ask. I need my ride..😤
 
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Old Oct 26, 2022 | 02:24 PM
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Originally Posted by ACEFace777
I previously posted that i am not able to shift below 3rd gear in my 03 883. I recently changed the clutch out because i figured it was the grenade plate blowing up on me. That was not the case, it was completely intact and i found only one small piece of metal in the case that was not a part of the spring plate. I figured it was snagging and causing the shifting issue. But after putting it back together it is still having a similar issue. No first gear or neutral but second gear will get her to move and it will shift up. Any suggestions? Need any more info feel free to ask. I need my ride..😤

Could be the shift detent wheel clip. The detent wheel keeps the shift drum from moving, which keeps the transmission in the gear selected.
The detent wheel is held on by a crappy little clip that is prone to breakage, when it breaks the detent wheel flops around letting the shift drum move.
The detent wheel looks like a star, you can see the clip in the photo. the detent is located behind the clutch basket.

 
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Old Oct 26, 2022 | 02:31 PM
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I'd try to figure out where that small piece of metal came from. There should be no metal in there.

John
 
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Old Oct 26, 2022 | 04:29 PM
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The shifter shaft in 2000-03 models sucks imho. The shaft gets beat up over time where the pins run on it, it’ll burr up in spots and won’t shift. I also second John
 
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Old Oct 29, 2022 | 07:01 PM
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Default Thank you for the input

Originally Posted by halfmt1
Could be the shift detent wheel clip. The detent wheel keeps the shift drum from moving, which keeps the transmission in the gear selected.
The detent wheel is held on by a crappy little clip that is prone to breakage, when it breaks the detent wheel flops around letting the shift drum move.
The detent wheel looks like a star, you can see the clip in the photo. the detent is located behind the clutch basket.

I appreciate the input friend, its just that its not a clip that i had found in the cover its a small steel rod.


 
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Old Oct 30, 2022 | 11:34 AM
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Ah, I see, you will have to dig deeper to find out where that came from.
Sorry, I can't help with that. Hope you find it without too much trouble.
 
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