Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

1986 cam sensor replace

Thread Tools
 
Search this Thread
 
Old Mar 8, 2023 | 09:45 AM
  #11  
Garageking's Avatar
Garageking
Thread Starter
|
Road Captain
5 Year Member
Photogenic
Loved
Community Favorite
Joined: Aug 2020
Posts: 516
Likes: 119
From: Athens Ohio
Default

Waiting on new starter relay today, but I don't think that's the issue.
While cranking the voltage reading from pos and neg battery is 10v, also from neg battery to positive terminal on starter 10v.
From what i have read this is near the threshold/limit of being too low for the ignition module to send a spark.
can anyone verify that this is too low? I was hoping that it would indicate excessive drop caused by starter, since after I replace the relay later today
I will have tested EVERYTHING in the service manual except the actual starter.
It is stock and quite old, even during the decade I rode this chopper it always cranked a bit slow, but It is built up to 1200cc with flat-top pistons so I assumed the additional compression was slowing the starter.
Should eliminate the relay possibility by this evening.

BTW the starter cranks plenty strong so and never "clicks" and fails to engage. I just wonder if it could be causing the voltage drop and my no spark issue.
 
Reply
Old Mar 8, 2023 | 12:01 PM
  #12  
Garageking's Avatar
Garageking
Thread Starter
|
Road Captain
5 Year Member
Photogenic
Loved
Community Favorite
Joined: Aug 2020
Posts: 516
Likes: 119
From: Athens Ohio
Default

Unless all this testing is pointing toward ignition module failure. It sends voltage to coils and sensor, and receives signal from sensor, as stated above, but no spark.
 
Reply
Old Mar 8, 2023 | 12:35 PM
  #13  
Garageking's Avatar
Garageking
Thread Starter
|
Road Captain
5 Year Member
Photogenic
Loved
Community Favorite
Joined: Aug 2020
Posts: 516
Likes: 119
From: Athens Ohio
Default

Update: I found one test I missed on Sporsterpedia to test module for spark.
  • Turn the Keyswitch to ON & place the RUN/STOP switch in the RUN position
  • Using harness Connector 14B (which goes to the ICM), briefly short Pin(B) to Pin(C) using a paper clip in the sockets
  • Note: The first four signals are ignored so do this 6-10 times
  • After the first four times, when the short is broken, the ICM should fire the coil & produce a blue spark.
No Spark. (DOH!!!!)
 
Reply
Old Apr 18, 2023 | 12:16 PM
  #14  
Garageking's Avatar
Garageking
Thread Starter
|
Road Captain
5 Year Member
Photogenic
Loved
Community Favorite
Joined: Aug 2020
Posts: 516
Likes: 119
From: Athens Ohio
Default

UPDATE

The ECM was indeed bad. Did a thread on ending up with the Ultima unit that timed right up easy. Fired up chopper in a flash. Time will tell on the Ulltima unit but I was surprised how easy it was to swap in. 7 less wires under my seat too.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Big Dave
EVO
22
May 31, 2025 07:24 AM
icehead2
Touring Models
3
Aug 17, 2021 03:20 PM
riggermortis
Touring Models
12
May 27, 2015 03:32 PM
wedwebel
Ignition/Tuner/ECM/Fuel Injection
0
Jul 8, 2012 08:12 PM
jdreed520
Touring Models
13
Jun 4, 2010 09:58 PM




All times are GMT -5. The time now is 03:37 PM.

story-0
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-1
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-2
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-3
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-4
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-5
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-6
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-7
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-8
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE
story-9
The Best and Worst Harley-Davidson Moves of 2025

Slideshow: A clear-eyed look at what actually worked for Harley this year, and what quietly undermined its progress.

By Verdad Gallardo | 2025-12-29 17:10:48


VIEW MORE