Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

My first Harley and it’s issues

Thread Tools
 
Search this Thread
 
Old May 21, 2024 | 07:58 AM
  #21  
John Harper's Avatar
John Harper
HDF Community Team
10 Year Member
Joined: Dec 2011
Posts: 8,620
Likes: 4,057
From: San Diego, CA
Community Team
Default

I always wondered about the HD engineers who thought those "bowtie" plugs were a clever way to do it.

John
 
Reply
Old May 21, 2024 | 09:26 PM
  #22  
heybaylor's Avatar
heybaylor
Stellar HDF Member
15 Year Member
Liked
Joined: Oct 2010
Posts: 2,601
Likes: 189
From: east texas
Default good advice here on this forum

good guys on here,
I noticed your signature has 5 speed in it.
your ride has a four speed, lol have fun with your new to you ride
 
Reply
Old May 22, 2024 | 09:23 AM
  #23  
Andy from Sandy's Avatar
Andy from Sandy
Seasoned HDF Member
Community Influencer
Liked
Top Answer: 3
Top Answer: 5
Joined: Sep 2017
Posts: 12,278
Likes: 4,954
From: England
Default

There should be an o-ring on the clutch cable. The cable doesn't need to be done up overly tight to create a good seal. It looks fairly cruddy around the cable end so it could be the o-ring needs changing.

If however you can see oil dripping from the cable at the bottom of its bend then I suspect the outer has come away from the ferrule end. This can happen if the outer is hooked up first and cannot turn when screwing into the primary case.
 

Last edited by Andy from Sandy; May 22, 2024 at 09:26 AM.
Reply
Old May 25, 2024 | 01:05 AM
  #24  
assafridman's Avatar
assafridman
Thread Starter
|
Intermediate
Joined: May 2024
Posts: 25
Likes: 8
From: IL
Default Primary oil levels

So i found a way to open the primary but with my luck when the bolt goes out, it’s just the clutch spring, in all of the videos I saw, you can measure the oil level from the button of the primary case.

looking at the entire case I see a bolt which I suspect is used for oil level indication but when I took it out it poured from there so I closed it again.


this is not my motorcycle but it’s the same system, hopefully someone has an idea.
also if you know the model of the primary or what to look online for some tutorials
 
Reply
Old May 25, 2024 | 08:46 AM
  #25  
John Harper's Avatar
John Harper
HDF Community Team
10 Year Member
Joined: Dec 2011
Posts: 8,620
Likes: 4,057
From: San Diego, CA
Community Team
Default

I think you opened the drain screw. On my 1991 there is a bolt on the back of the primary case for proper oil level, when it gets full, it will weep out of the hole. But, one quart of transmission fluid is what I put in my bike. A couple ounces here or there will not hurt a thing.

Here's my "level check" bolt, just remove it and when it drips oil, you are full. I never use it, I just put in a quart of Bel Ray Sport Transmission fluid and call it good.


John
 

Last edited by John Harper; May 25, 2024 at 08:48 AM.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
phillyB
Sportster Models
6
Sep 6, 2016 08:24 AM
Cowboy38
Sportster Models
1
Dec 4, 2014 05:14 AM
Barbosa0381
Welcome Area Only
20
Sep 10, 2013 01:15 PM
Harley_Charley
Sportster Models
31
Mar 23, 2011 06:07 AM
mot5100
General Harley Davidson Chat
6
Apr 22, 2010 03:54 PM




All times are GMT -5. The time now is 02:38 AM.

story-0
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-1
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-2
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-3
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-4
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-5
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-6
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-7
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-8
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-9
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE