Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Six speed transmission for sporster

Thread Tools
 
Search this Thread
 
Old Mar 1, 2009 | 06:42 PM
  #1  
ramirolozano's Avatar
ramirolozano
Thread Starter
|
1st Gear
Joined: Jan 2009
Posts: 5
Likes: 0
Question Six speed transmission for sporster

HI:

Although I have been riding a sporster for a while, I just realise that my 2004 XL1200 kind of needs a 6th gear for long trips.... Does any one know if there is a 6 speed transmission maker? anyone feels the same?

Long live HD

Ramiro
Mexico
 
Reply
Old Mar 1, 2009 | 07:00 PM
  #2  
midnight2005's Avatar
midnight2005
Banned
Joined: Jan 2009
Posts: 1,647
Likes: 2
From: Fairmont, Wv
Default

http://www.bakerdrivetrain.com/xl/index.htm kinda pricey if you ask me. but they are out there
 
Reply
Old Mar 1, 2009 | 07:18 PM
  #3  
cHarley's Avatar
cHarley
Club Member
Joined: Feb 2007
Posts: 16,320
Likes: 306
From: Boynton Beach, FloriDuh
Default

Originally Posted by midnight2005
http://www.bakerdrivetrain.com/xl/index.htm kinda pricey if you ask me. but they are out there
They don't fit 04 & up Sporties.
 
Reply
Old Mar 1, 2009 | 07:50 PM
  #4  
7/11 The Crapshooter's Avatar
7/11 The Crapshooter
Road Warrior
Joined: Nov 2008
Posts: 1,775
Likes: 6
From: Simpson County Kentucky
Default

Originally Posted by ramirolozano
HI:

Although I have been riding a Sporster for a while, I just realise that my 2004 XL1200 kind of needs a 6th gear for long trips.... Does any one know if there is a 6 speed transmission maker? anyone feels the same?

Long live HD

Ramiro
Mexico
The stock 2004 US model came with a 29T counter and while running down the road at 70mph my tach would read roughly 2,900rpm. The International model came with a 30T counter, which on my 2004 R model dropped that 70mph RPM down to just over 2,600. The counter pulley runs roughly $65 at the dealer. I currently run the 28T pulley from the 883 and at a heads up 60mph I'm running right at 3,000rpm.
 
Reply
Old Mar 1, 2009 | 08:21 PM
  #5  
ryback's Avatar
ryback
Tourer
Joined: May 2007
Posts: 322
Likes: 0
From: Atlanta GA
Default

Originally Posted by 7/11 The Crapshooter
The stock 2004 US model came with a 29T counter and while running down the road at 70mph my tach would read roughly 2,900rpm. The International model came with a 30T counter, which on my 2004 R model dropped that 70mph RPM down to just over 2,600. The counter pulley runs roughly $65 at the dealer. I currently run the 28T pulley from the 883 and at a heads up 60mph I'm running right at 3,000rpm.
That must be what they call the New Math. Changing from a 29T to a 30T provides for a correction factor of .9666 (29/30=.9666). If you had 2900 rpm with the 29T, the 30T should produce 2803 rpm.

Stock US 1200's, 2004 up standard gearing, at 70mph turn ~3400 rpm.

 
Reply
Old Mar 1, 2009 | 08:55 PM
  #6  
midnight2005's Avatar
midnight2005
Banned
Joined: Jan 2009
Posts: 1,647
Likes: 2
From: Fairmont, Wv
Default

good catch Charley! I never looked at the years. as for the gears, you guys are over my head, i'll just sit back and maybe learn something?
 
Reply
Old Mar 2, 2009 | 10:43 AM
  #7  
cHarley's Avatar
cHarley
Club Member
Joined: Feb 2007
Posts: 16,320
Likes: 306
From: Boynton Beach, FloriDuh
Default

Originally Posted by ryback
That must be what they call the New Math. Changing from a 29T to a 30T provides for a correction factor of .9666 (29/30=.9666). If you had 2900 rpm with the 29T, the 30T should produce 2803 rpm.

Stock US 1200's, 2004 up standard gearing, at 70mph turn ~3400 rpm.

+1 - and changing from a 29T to a 30T would give you about 72.4 mph @ 3400 rpm.
 
Reply
Old Mar 2, 2009 | 12:44 PM
  #8  
robzuc97's Avatar
robzuc97
Road Master
Joined: Nov 2007
Posts: 1,223
Likes: 3
From: Peoria, AZ
Default

"Driven" divided by "drive" gear for the ratio; after that I'll leave the math to youse guys! LOL Ditto on the price; cheaper to go with a primary or drive gear pulley ratio change since changing the gears requires splitting the cases since trans "door" was phased out. Problem is you sacrifice low end for high end, etc. so it's a give or take.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Mar 2, 2009 | 12:50 PM
  #9  
7/11 The Crapshooter's Avatar
7/11 The Crapshooter
Road Warrior
Joined: Nov 2008
Posts: 1,775
Likes: 6
From: Simpson County Kentucky
Default

Originally Posted by ryback
That must be what they call the New Math. Changing from a 29T to a 30T provides for a correction factor of .9666 (29/30=.9666). If you had 2900 rpm with the 29T, the 30T should produce 2803 rpm.

Stock US 1200's, 2004 up standard gearing, at 70mph turn ~3400 rpm.

Tell ya what, why don't you come over this way and you can tell my bike and its factory tach about the new math because it isn't buying it at all. The change from the standard 29T to the 28T drove the tach up roughly 400 rpm. The change from the 29T to the 30T drove it down in the same manner. At present, 60mph will give me just under 3,000rpm with the 28T. At 70mph with that same 28T counter I am running pretty close to that 3,400rpm mark at 70mph. With the stock 29T pulley I would be closer 75-78mph at 3,400rpm and this isn't using one of these off the wall gearing calculators. It's what the tach is registering on the bike. I would rather believe the tach..
 
Reply
Old Mar 2, 2009 | 12:56 PM
  #10  
OldFenderGuy's Avatar
OldFenderGuy
Ultimate HDF Member
Joined: Sep 2005
Posts: 8,641
Likes: 26
From: Ozark Country
Default

There is a company (of course I can't find the name offhand) that makes custom rear sprockets for Harley's, in either chain or belt versions.

Allows you to go with more or less 'teeth' and gear more towards low end grunt or lower RPM top end cruising.

EDIT.....

I did find the company, which is Supermax Products (link below);

http://www.supermax.net/Pages/home.asp

 

Last edited by OldFenderGuy; Mar 2, 2009 at 01:21 PM.
Reply



All times are GMT -5. The time now is 03:28 PM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE