Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Charging problem

Thread Tools
 
Search this Thread
 
Old Nov 22, 2010 | 07:34 PM
  #1  
xtremess's Avatar
xtremess
Thread Starter
|
5th Gear
Joined: Oct 2010
Posts: 9
Likes: 0
Default Charging problem

My 2001 883 has stopped charging the battery. it dies very slowly while riding but will never cut out, runs perfect until i shut it off and try and restart it. the battery checked out perfect and the bike will run flawlessly until i cut it off. so would the rectifier be the problem? anyone else have this happen? bike only has 7000 miles on it.
 
Reply
Old Nov 22, 2010 | 07:54 PM
  #2  
Mike T's Avatar
Mike T
Outstanding HDF Member
Joined: Aug 2010
Posts: 3,486
Likes: 6
From: Union,Ms
Default

Originally Posted by xtremess
My 2001 883 has stopped charging the battery. it dies very slowly while riding but will never cut out, runs perfect until i shut it off and try and restart it. the battery checked out perfect and the bike will run flawlessly until i cut it off. so would the rectifier be the problem? anyone else have this happen? bike only has 7000 miles on it.
How old is the battery? If the battery's good,the stator needs checking out.
 
Reply
Old Nov 22, 2010 | 08:00 PM
  #3  
xtremess's Avatar
xtremess
Thread Starter
|
5th Gear
Joined: Oct 2010
Posts: 9
Likes: 0
Default

Originally Posted by Mike T
How old is the battery? If the battery's good,the stator needs checking out.
I took the battery to advanced and had them test it, i dont know how accurate there testers are, the battery is maybe 2 years old. i checked voltage at the battery and it was 12.5 volts at idle and 12.5 when reving, does not change, it runs perfect no matter how far or long im out on it there is no issues until its turned off which is leading me to think the stator is fine and it may be the rectifier is not charging the battery while im riding. there is no drain while the bike is off and sitting.
 
Reply
Old Nov 22, 2010 | 08:07 PM
  #4  
hig4s's Avatar
hig4s
Road Captain
Joined: Oct 2010
Posts: 535
Likes: 2
From: Saint Johns, FL
Default

Originally Posted by xtremess
I took the battery to advanced and had them test it, i dont know how accurate there testers are, the battery is maybe 2 years old. i checked voltage at the battery and it was 12.5 volts at idle and 12.5 when reving, does not change, it runs perfect no matter how far or long im out on it there is no issues until its turned off which is leading me to think the stator is fine and it may be the rectifier is not charging the battery while im riding. there is no drain while the bike is off and sitting.
I have not yet worked on the charging system of a Sportster, but on almost anything the voltage should be around 14 volts when running and being charged..
 
Reply
Old Nov 22, 2010 | 08:28 PM
  #5  
SportyPig's Avatar
SportyPig
Ultimate HDF Member
Joined: Jul 2006
Posts: 6,478
Likes: 12
From: Nashville, TN
Default

I've had a lot experience working with Sportster charging system. With the engine running and reved up to around 2,500 rpm. You should be getting over 14 volts at the battery. Sounds like either the Stator or voltage regulator. You can test the stator. Unplug where it goes into the voltage regulator. Test output. It will be AC current, and should be 70 - 140 volts out of the stator.
 
Reply
Old Nov 22, 2010 | 09:23 PM
  #6  
xtremess's Avatar
xtremess
Thread Starter
|
5th Gear
Joined: Oct 2010
Posts: 9
Likes: 0
Default

Originally Posted by SportyPig
I've had a lot experience working with Sportster charging system. With the engine running and reved up to around 2,500 rpm. You should be getting over 14 volts at the battery. Sounds like either the Stator or voltage regulator. You can test the stator. Unplug where it goes into the voltage regulator. Test output. It will be AC current, and should be 70 - 140 volts out of the stator.
i am gonna give that a try tomorrow. if the stator test fine then it must be the regulator im assuming. thanks for the input.
 
Reply
Old Nov 23, 2010 | 07:15 AM
  #7  
Mike T's Avatar
Mike T
Outstanding HDF Member
Joined: Aug 2010
Posts: 3,486
Likes: 6
From: Union,Ms
Default

Originally Posted by SportyPig
Test output. It will be AC current, and should be 70 - 140 volts out of the stator.
14 VAC at 1,000 RPM,s, 32 VAC at 2,000 RPM,s
 
Reply
Old Nov 23, 2010 | 08:28 AM
  #8  
SportyPig's Avatar
SportyPig
Ultimate HDF Member
Joined: Jul 2006
Posts: 6,478
Likes: 12
From: Nashville, TN
Default

The isn't really a way to test the voltage regulator, but if the stator output is good, and the charge to the battery is weak, it's either the voltage regulator, or a bad connection somewhere.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-1

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-2

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-3

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-4

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-5

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-6

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-8

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-9

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
Old Nov 23, 2010 | 09:04 AM
  #9  
yellowsporty's Avatar
yellowsporty
Intermediate
Joined: Nov 2010
Posts: 42
Likes: 0
Default

Do you keep your batteryy on a battery tender?
 
Reply
Old Nov 23, 2010 | 09:09 AM
  #10  
cHarley's Avatar
cHarley
Club Member
Joined: Feb 2007
Posts: 16,320
Likes: 306
From: Boynton Beach, FloriDuh
Default

Originally Posted by Mike T
14 VAC at 1,000 RPM,s, 32 VAC at 2,000 RPM,s
The stator output should range from a minimum of ~22 VAC at fast idle (1500 RPM), and increase upwards to over 70 VAC as engine RPM is increased.
 
Reply



All times are GMT -5. The time now is 01:06 PM.

story-0
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-1
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-2
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-3
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-4
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-5
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-6
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-7
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-8
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-9
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE