When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
I'm a lady with a 2004 Sporty XL project and I'm just starting to get my hands into it.
If you bought a new toolbox and had to start from scratch, what tools and essentials would you stock it with so you could take apart/work on your bike? What are the must-have and/or most-used tools?
Box-end wrenches in both standard and metric. Ratchets and sockets in standard and metric. Screwdrivers in flat, Philips, and Torx. Allen head wrenches in standard and metric. Rubber mallet. Cordless drill and bits. Box knives. T-handle drivers in Allen head and Torx head.
Torque wrench, flash light, needle-nose and various pliers (I like bull-nose dykes for cutting zip tie ends and fuel line clamps), 12 volt test light, socket swivels, oil filter wrench, service manual. Depending on what you're doing, you may need special tools or the ability to alter tools for a particular purpose - like making an allen wrench shorter for the bolts on an intake manifold.
A 100-plus piece Craftsman tool kit from Sears is usually a good start. If/when you get a set of Torx sockets, which many people prefer over T-handle style Torx wrenches, make sure it includes a #27.
Really cheap tools will frustrate you. They're not worth it.
Last edited by HarleyScuba; Feb 5, 2011 at 12:56 PM.
Reason: nunya
You all ROCK!! I wish I would have thought about asking this before Christmas, could have had a nice long, healthy list for Santa Maybe the Easter Bunny will be good to me this year.
Let me know if you think of any others!
Love this forum and looking forward to getting to know you all.
Don't forget a small mirror, a magnet on an extension, one of those things that will grab small parts that get dropped into tight places. Don't forget a service manual and a binder to put the directions for the other odd parts that you will be getting for your bike too. You'll keep adding to it for as long as you do your own work, trust me, it won't stop with your bike.
Myself, I wouldn't get tools at sears, not any good anymore, go to Lowes for their brand, Kobalt, they are made by Snap-on and alot cheaper price too.
Buy american made tools with lifetime warranties. Chinese tools are never hardened enough and there have been some made from radioactive material (we sold em the radioactive scrap metal so its kinda our own fault for being dcks).
If your 2004 is anything like my 2008: You're going to need a lot of torx and hex bits. Get the ones that are made to go onto a ratchet. They're easier to deal with and you can use a torque wrench to turn them. Plus you can fit them into a smaller space in your toolbox.
Get one of those adjustable wrenches with the markings on em. They're great for sizing a bolts cap.
Lots of screwdrivers. Stay away from those stupid screwdrivers with the replaceable bits they suck. They're handy when you need 'em, but 99% of the time a real screw driver is just the tool for the job.
For oil changes get a 2 liter bottle and modify it for catching oil when you take the oil filter off.
You honestly can't go wrong with Craftsman tools, they have a lifetime warranty and are well made. Watch the newspaper and the internet for specials, they will have discount on different sets of stuff that would help you build a good tool set. Unless you are well healed money wise, getting the tools together is really a life time process. Like someone said, a good Craftsman starter mechanics tool kit is a great place to start and build from there.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.