When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
I removed the gear case cover to paint it, I am now trying to put it back on. Following the manual I lubricate the bushing and try to push it back on straight. I can barely get the cover on the cams before the bushing start binding. Is there a trick out there to re-install this cover easily?
I would try compressed CO2 to freeze the cams a little bit, but that wont react very well with the oil I used to lubricate them.
As long as you didn't take out the bushings or anything like that, it should just go back on. It needs to be very very straight, however. It could take some effort before it will finally get back on.
If you had the bushings removed, then it's very likely that they are aligned wrong and/or need line reamed to fit the cams and align with the engine side bushings.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.