Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Battery Draining While Running

Thread Tools
 
Search this Thread
 
Old Jul 29, 2012 | 04:27 PM
  #1  
TheBuckley's Avatar
TheBuckley
Thread Starter
|
6th Gear
Joined: Nov 2011
Posts: 11
Likes: 0
From: Wisconsin
Default Battery Draining While Running

Hey guys. I am having some issues with my bike holding charge. While the bike is off, it will hold charge, but while its running the battery will slowly tick down. Sometimes it willl be fine for a month before I have to charge it, and sometimes it will tick down from ~13.80 volts to 11 volts in one ride.

So far I have

-cleaned the terminals and checked the wires
-replaced the relays and diodes
-checked the fuses
-replaced the battery

Any ideas while the battery is draining? I dont have any aftermarket products hooked up to the battery. Does this sound like it could be the stator?
 
Reply
Old Jul 29, 2012 | 04:44 PM
  #2  
barncat's Avatar
barncat
Tourer
Joined: Jul 2012
Posts: 274
Likes: 0
From: Holt, MO
Default

Sounds like the regulator/rectifier or stator is out. You will want a multimeter that reads AC and DC volts. The stator outputs AC volts to the R/R which transforms and steps down to appx 14.4 VDC
I would speculate the R/R, as they are a more common failure than Stator.
 
Reply
Old Jul 29, 2012 | 04:46 PM
  #3  
TheBuckley's Avatar
TheBuckley
Thread Starter
|
6th Gear
Joined: Nov 2011
Posts: 11
Likes: 0
From: Wisconsin
Default

Haha plus I think that would be an easier job then replacing the stator eh? Any tricks to picking out a failed voltage regulator?
 
Reply
Old Jul 29, 2012 | 05:01 PM
  #4  
barncat's Avatar
barncat
Tourer
Joined: Jul 2012
Posts: 274
Likes: 0
From: Holt, MO
Default

Start the bike and disconnect the leads from regulator to battery(a bad battery will throw the reading off) or disconnect the battery. Bring the rpms up and back down, your output voltage should be greater than 14.4vdc
I haven't looked at the manual, but most stators don't generate voltage until they are above 2500 RPMs. If your Voltage doesn't increase you have ruled out the battery.

To check the stator, you'll leave the battery off, and check voltage in the 3(or4) wires that feed the regulator. You should have at least 25VAC between any of the wire combos.

I'm going to double check the manual to give the exact figures.
 

Last edited by barncat; Jul 29, 2012 at 06:13 PM. Reason: changed some figures
Reply
Old Jul 29, 2012 | 05:03 PM
  #5  
barncat's Avatar
barncat
Tourer
Joined: Jul 2012
Posts: 274
Likes: 0
From: Holt, MO
Default

-Battery capacity 12 volt, 9 amp hr.

-Ignition coil
Primary resistance
1200S models 0.4-0.6 ohms
All other models 2.5-3.1 ohms

-Secondary resistance
1986-1992 models
1993-2003 models
1200S models 11,500-12,700 ohms
All other models 10,000-12,500 ohms

- Alternator Stator coil resistance 0.2-0.4 ohms
AC voltage output 19-26 VAC per 1000 rpm

- Voltage regulator Voltage output
1986-1993 models 13.8-15 VDC @ 75° F
1994-2003 models 14.3-14.7 VDC @ 75°F
Amps @ 3600 rpm
1986-1990 models 19 amps
1991-2003 models 22 amps

Remember, when OHMING out anything, you CANNOT have power going to the device. So, keep the battery disconnected. OHM all the stator wires to ground, to check for a grounded stator.
 

Last edited by barncat; Jul 29, 2012 at 05:30 PM.
Reply
Old Aug 3, 2012 | 03:19 PM
  #6  
TheBuckley's Avatar
TheBuckley
Thread Starter
|
6th Gear
Joined: Nov 2011
Posts: 11
Likes: 0
From: Wisconsin
Default

Hey thank you for the help. Think I actually found the cause of the problem (fingers crossed). I started to inspect the voltage regulator and followed the three wires to under the gearbox. Two of the wires converge into one plug, and a single wire into another. The single wire had come unplugged from the looks of it. Plugged it back in and so far so good.

Just out of curiosity, where does this single wire go? The two (im guessing positive and ground) run into the primary and hook up to the stator. Where does the other wire connect? Tried to follow it up but lost it in the bundle of wires.
 
Reply
Old Aug 3, 2012 | 03:58 PM
  #7  
cHarley's Avatar
cHarley
Club Member
Joined: Feb 2007
Posts: 16,320
Likes: 306
From: Boynton Beach, FloriDuh
Default

I don't see any (even basic) info on your bike in this thread, like year and model. Didn't you have a Buell?

I believe most Buells have 3 phase stators (3 wires) unlike the Sportster which has a single phase stator (2 wires). Where the wires go should be shown in the schematic diagrams in the back of your Service Manual.
 
Reply
Old Aug 3, 2012 | 05:04 PM
  #8  
TheBuckley's Avatar
TheBuckley
Thread Starter
|
6th Gear
Joined: Nov 2011
Posts: 11
Likes: 0
From: Wisconsin
Default

Sorry its a 99' Cyclone. Looks like the third wire goes to the circuit breaker. I'm surprised it worked at all with the ground to the circuit breaker disconnected. Might explain why the bike wasn't fully charging tho.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Aug 3, 2012 | 07:57 PM
  #9  
wanabe's Avatar
wanabe
Road Warrior
Joined: May 2008
Posts: 1,718
Likes: 1
From: manhattan beach
Default

Originally Posted by TheBuckley
Hey thank you for the help. Think I actually found the cause of the problem (fingers crossed). I started to inspect the voltage regulator and followed the three wires to under the gearbox. Two of the wires converge into one plug, and a single wire into another. The single wire had come unplugged from the looks of it. Plugged it back in and so far so good.

Just out of curiosity, where does this single wire go? The two (im guessing positive and ground) run into the primary and hook up to the stator. Where does the other wire connect? Tried to follow it up but lost it in the bundle of wires.
jeez, i was just about to suggest that you check all wires! although my first thought was a disconnected stator wire... sounds like you got it - let us know!
 
Reply
Old Aug 4, 2012 | 11:33 AM
  #10  
TheBuckley's Avatar
TheBuckley
Thread Starter
|
6th Gear
Joined: Nov 2011
Posts: 11
Likes: 0
From: Wisconsin
Default

Seems like that did the trick. Rode all day yesterday and the battery reads ~12.8 volts when the ignition is off. Happy I didnt have to drop $100 on a stator or regulator.
 
Reply



All times are GMT -5. The time now is 03:57 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE