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I stripped a bolt on my primary cover..now what?

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Old Aug 24, 2012 | 08:16 PM
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Unhappy I stripped a bolt on my primary cover..now what?

I have had a small leak out the bottom corner of my primary cover since buying my bike a few months ago. I finally decided to fix the leak today with the new primary cover gasket kit I got. Everything went well but when I was torqueing the bolts down on the cover one of them stripped. I was using the torque value specified in the manual which is only 80-110 inch lbs, so not sure why it happened.
Any way its one of the upper bolts above the primary oil level do you think it will be OK? I havent run it yet, but will tomorrow. I aso locktite all the bolts because I was always finding them loose.
If it does end up leaking how would I fix this? Do I tap/thread the hole larger and use a matching larger bolt or is there another way?
 
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Old Aug 24, 2012 | 08:21 PM
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i had this happen to me on my 06 wide glide. forgive my ignorance on what they're called - but i bought these reverse threaded screws, and used one that was thinner than the diameter of the bolt that i stripped, and screwed it into the bolt. it provided enough grip to back the stripped bolt out. i picked it up from lowes. Someone will be able to chime in and tell you exactly what to pick up, but it cost me about $11.
 
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Old Aug 24, 2012 | 08:25 PM
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do a search for easyout
 
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Old Aug 24, 2012 | 08:27 PM
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Thx for the quick response but I should have been clearer. The bolt did not break it just keeps spinning. The threads in the case are gone.
 
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Old Aug 24, 2012 | 08:39 PM
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You'll need to helicoil it
 
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Old Aug 24, 2012 | 08:45 PM
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Are you talking the whole primary cover or just the inspection cover?



 
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Old Aug 24, 2012 | 08:57 PM
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Originally Posted by xFreebirdx
Are you talking the whole primary cover or just the inspection cover?
Whole Primary cover
 
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Old Aug 24, 2012 | 08:59 PM
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I stripped onw in my derby cover the same way. I use locktite when ever I need to change the primary oil, and it has never leaked.
 
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Old Aug 24, 2012 | 08:59 PM
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If the bolt is spinning then you stripped the threads. It needs to be retapped. Probably the next size up.
 
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Old Aug 24, 2012 | 09:10 PM
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Don't beat yourself up too bad. May have been stripped before and you didnt realize it.
 
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