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Old Sep 26, 2012 | 05:53 PM
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Default Rejetting

I am going to see what jet sizes I have this weekend and I have already purchased a 45 pilot/slow jet and a 175 main jet. Is it possible to install the jets while the carburetor is still on the bike? AND just wondering if you guys have any additional tips for me.

Thanks for your time
 
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Old Sep 26, 2012 | 05:58 PM
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I've never been able to change the jets with the carb on the bike, but I've never done it on a Sporty...
 
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Old Sep 26, 2012 | 06:05 PM
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I've done it with the carb on the bike, if you have the stock air intake it's kind of hard to get in there, but do-able. If you can remove the air cleaner, it will make things easier. You just need a screwdriver, I think I had to use a short, thin one, there are 4 screws. Either drain the carb of fuel or shut the petcock and run it until it shuts off, the bottom of the bowl will still have a little fuel either way, so take care not to spill any on yourself since you'll probably be laying/sitting on the ground under it.

Stock should be 42/180 I believe but if you have aftermarket exhaust and intake, you might already have a 45 in there. The jets come out with a flat screwdriver, don't use any loctite or anything on them.

You should get a service manual, there are some good exploded views in there showing how it all goes together.
 
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Old Sep 26, 2012 | 06:12 PM
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Originally Posted by edgeofinsanity
I've done it with the carb on the bike, if you have the stock air intake it's kind of hard to get in there, but do-able. If you can remove the air cleaner, it will make things easier. You just need a screwdriver, I think I had to use a short, thin one, there are 4 screws. Either drain the carb of fuel or shut the petcock and run it until it shuts off, the bottom of the bowl will still have a little fuel either way, so take care not to spill any on yourself since you'll probably be laying/sitting on the ground under it.

Stock should be 42/180 I believe but if you have aftermarket exhaust and intake, you might already have a 45 in there. The jets come out with a flat screwdriver, don't use any loctite or anything on them.

You should get a service manual, there are some good exploded views in there showing how it all goes together.
Thank you for the information, yes I do have a service manual and it says 42/170 stock but since the mixture screw does not have the cap on it anymore makes me believe that the previous owner has already worked on the bike so we'll see what the sizes are this weekend and I'll make sure to put a post in this thread. I will deff take off the air cleaner, thats not a problem. I was just wondering about the specifically about the carb, thank you again
 
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Old Sep 26, 2012 | 06:18 PM
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I've switched them with the carb on but the 4 original screw heads will strip easy so be careful. I switched them out with the stainless steel allenheads that were on that link that you saw yesterday. When you take the jets out, shoot some carb cleaner up there. Let us know what you find
 
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Old Sep 26, 2012 | 07:05 PM
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Originally Posted by Knights2TheEnd
Thank you for the information, yes I do have a service manual and it says 42/170 stock but since the mixture screw does not have the cap on it anymore makes me believe that the previous owner has already worked on the bike so we'll see what the sizes are this weekend and I'll make sure to put a post in this thread. I will deff take off the air cleaner, thats not a problem. I was just wondering about the specifically about the carb, thank you again
Yeah, with that cap out, it very well could be rejetted. I bought used, and the previous owner said the bike was "tuned" at the dealership before he took it home. The mixture screw plug was removed and I found 45/180 jets when I finally got brave enough to dig into it and look, and that was with stock intake and exhaust. Maybe that is common practice. I kept those jets in when I went to an open AC and exhaust, seems to run great.

rooti is right about the screws, they seem pretty soft. If I ever take the bowl off again I will take one of the screws down to ace hardware and get a thread/length match in stainless steel socket head cap screws. Carb cleaner is a good call too... can't hurt.
 
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Old Sep 26, 2012 | 07:52 PM
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thanks for the information guys, I will definitely switch those screws to stainless steel, good heads up
 
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Old Sep 27, 2012 | 03:26 AM
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If you are doing this for the first time you will find it easier to work on the carb with it disconnected from the bike. You are working in a confined space while it is on the bike and can't see too well what you want to work on!
 
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Old Sep 27, 2012 | 05:45 AM
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Originally Posted by grbrown
If you are doing this for the first time you will find it easier to work on the carb with it disconnected from the bike. You are working in a confined space while it is on the bike and can't see too well what you want to work on!
True, but after working on cars ( lots of confined space), working on a bike is Heaven lol
 
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Old Sep 27, 2012 | 06:26 AM
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When i did the jets on my 05 883C i partially took it off...much easier with the clear view....it was my first harley and did it without a manual... easy peasy....
 
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