Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

HID kit questions

Thread Tools
 
Search this Thread
 
Old Oct 8, 2012 | 06:08 PM
  #1  
dustin1014's Avatar
dustin1014
Thread Starter
|
Cruiser
Joined: Jun 2012
Posts: 198
Likes: 1
From: San Antonio
Default HID kit questions

I have an issue with installing an HID kit. So I bought a hi/lo kit from ddmtuning.com. When i got the kit i pulled the headlight apart to attempt install. Now from this stage it looks as if install is just not going to work due to the control box. My question is; is there anyone else who has managed to install a similar HID kit or just any HID kit in their stock headlight successfully. If so please share detials on install etc.
 
Reply
Old Oct 8, 2012 | 11:02 PM
  #2  
dustin1014's Avatar
dustin1014
Thread Starter
|
Cruiser
Joined: Jun 2012
Posts: 198
Likes: 1
From: San Antonio
Default

No one?
 
Reply
Old Oct 9, 2012 | 04:08 PM
  #3  
steevr's Avatar
steevr
Novice
Joined: Jul 2012
Posts: 15
Likes: 0
From: Chicago
Default

Dustin,

I recently bought the 35W single kit from DDM Tuning. I didn't go with the high/low because I didn't want to externally mount the relay. With the single kit, the ballast was small enough for everything to fit inside the smaller headlight assembly on my 2010 Sportster 1200 Custom. I love the kit, but here's a couple of things I noticed:

1) The metal bulb shield that comes with the kit does not line up properly at the bottom of the bulb when it's installed in the reflector. Solution was to discard the shield.

2) When you turn the high beam switch on, the HID light turns off. This is normal when putting in a low-beam only light into a dual beam plug. The benefit of being able to turn off the headlight is that I always turn it off while starting. I found that if I leave the HID light on while starting, the draw of the starter will sometimes fool the ballast into shutting off. The only drawback here is that you have to remember to switch your headlight back on.

3) The beam pattern at night is somewhat all over the place. I rarely ride at night and I wanted the HID in order to be more noticeable during the day.

Hope that helps. I originally wanted the HD LED headlight but couldn't justify the high price tag. For $35 including shipping, this was a good alternative for me and everything was neatly tucked inside the headlight assembly.
 
Reply
Old Oct 9, 2012 | 05:15 PM
  #4  
dustin1014's Avatar
dustin1014
Thread Starter
|
Cruiser
Joined: Jun 2012
Posts: 198
Likes: 1
From: San Antonio
Default

much appreciated, i have a friend who has a spare regular h4 kit laying around so i may just give that a shot, unless the bulb would work without the hi/lo relay... if it does then thats good enough for me. It seemed a little tight in the actual headlight bucket for the ballast to fit as well, is the headlight on a 1200c bigger or smaller than the 1200n?
 
Reply
Old Oct 9, 2012 | 05:16 PM
  #5  
dustin1014's Avatar
dustin1014
Thread Starter
|
Cruiser
Joined: Jun 2012
Posts: 198
Likes: 1
From: San Antonio
Default

In thinking though, i wonder if it was tight due to the larger bulb that comes with the hi/lo kit.... hmmm
 
Reply
Old Oct 9, 2012 | 08:11 PM
  #6  
steevr's Avatar
steevr
Novice
Joined: Jul 2012
Posts: 15
Likes: 0
From: Chicago
Default

I went and measured and the headlight is a little over 5" across at the lens. I know the big bikes are over 7". The headlight bucket on mine is 6" from the front trim ring to the pointed tip and the back of the headlight.

Even with the slim ballast, it took a bunch of maneuvering the wires and the ballast inside the bucket for the lens assembly to fit back on, but it did.
 
Reply
Old Oct 11, 2012 | 12:43 AM
  #7  
abhakta's Avatar
abhakta
3rd Gear
Joined: May 2012
Posts: 7
Likes: 0
From: Oregon
Default

hey guys, I was looking in doing the hid conversion to my bike but I wanna make sure that is the right move for me.. So if you guys could clear a couple things up for me it would be greatly appreciated.. First with installing the kit i was wondering if you would have to splice wires for the ballast. Second I dont want to lose the hi/lo so could i mount the ballast underneath the headlight cover? and the last thing is if i did get the hi/lo HIDs when i went to start my bike would it drain the battery or cause some issues with the electrical?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Muskie46
Sportster Models
16
Feb 20, 2014 10:59 AM
jdsmitty10
Softail Models
6
Mar 25, 2013 05:35 PM
cardboard
Touring Models
4
Nov 20, 2010 09:33 PM
Coolhawg6622
Touring Parts
3
Sep 4, 2010 03:58 PM
BillyG0856
Touring Models
27
Dec 8, 2009 05:04 PM




All times are GMT -5. The time now is 05:10 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE