Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Clutch Cable Broke, How Hard To Fix?

Thread Tools
 
Search this Thread
 
Old Apr 10, 2014 | 10:23 AM
  #1  
chriscchristoph's Avatar
chriscchristoph
Thread Starter
|
Advanced
Joined: Feb 2014
Posts: 51
Likes: 0
From: Houston
Default Clutch Cable Broke, How Hard To Fix?

So the other day I was riding down the main road in my town, going around 50 mph, and as I am shifting the fvckin clutch goes out. I would describe myself as a reserved rider but I definitely dont ride it hard enough to do that.

Two questions, why could this have possibly happend, and how difficult is it to fix?


It broke right at the lever.
 
Reply
Old Apr 10, 2014 | 10:58 AM
  #2  
run1fsr's Avatar
run1fsr
Outstanding HDF Member
Joined: Oct 2007
Posts: 2,114
Likes: 67
From: USA
Default

Hey ... they wear out. Not difficult to replace with a service manual. Your primary cover must be removed to access the other end of that cable.
 
Reply
Old Apr 10, 2014 | 11:27 AM
  #3  
knights's Avatar
knights
Tourer
Joined: Mar 2012
Posts: 482
Likes: 0
From: Liverpool UK
Default

its pretty easy to replace. i replaced mine and im far from being a mechanic
 
Reply
Old Apr 10, 2014 | 11:28 AM
  #4  
CajunIron's Avatar
CajunIron
Cruiser
Joined: Aug 2013
Posts: 244
Likes: 1
From: Southeast Louisiana
Default

It's simple just place the kickstand on a piece of wood or something that will keep most of the fluid from running out the Derby cover. If you don't strap it down be sure you don't push to hard against the cover or the bike may tip over. Spray some wd40 under the rubber boot pull it back and adjust it all the way out. On the handlebar you will see a chrome pin that retains the "cable eye" remove that by taking off the c clip. Ps buy a few at HD because they tend to fly away on reassembly. Now lay the cable out so that it's straight and on the ground. Using the prop torx loosen the derby plate. Take pictures of where things are. Really easy to do. Another Ps if one of the pieces fall in the Derby cover just use a magnet to pull it out. I know I dropped a part inside. Carefully unscrew the cable from the primary case. Make sure you align the threads on reassembly and just snug it enough to compress the o ring. I was gentle with mine and it still pull the threads. You should have a manual.
 
Reply
Old Apr 10, 2014 | 11:54 AM
  #5  
ClodeV's Avatar
ClodeV
Tourer
Joined: Mar 2013
Posts: 320
Likes: 0
From: Muskegon, MI
Default

what kind of sporty do you have? i just replaced all my lines with SS and have the blk one in a box. I'd take $15 for the old clutch cable and can ship it to you us mail priority. shipping included in the price. i ride a 2000 xl 1200. hope it helps. doesn't take long to do.
 
Reply
Old Apr 10, 2014 | 12:25 PM
  #6  
rhythm1978's Avatar
rhythm1978
Tourer
Joined: Sep 2013
Posts: 419
Likes: 24
From: Memphis, TN
Default

Really really easy. I know I have seen a youtube video showing it. And it is definitely a no-brainer with a service manual. A few minutes to do tops.
 
Reply
Old Apr 10, 2014 | 01:12 PM
  #7  
run1fsr's Avatar
run1fsr
Outstanding HDF Member
Joined: Oct 2007
Posts: 2,114
Likes: 67
From: USA
Default

Originally Posted by run1fsr
Your primary cover must be removed to access the other end of that cable.
My bad ... I meant derby cover.
 
Reply
Old Apr 10, 2014 | 02:27 PM
  #8  
chriscchristoph's Avatar
chriscchristoph
Thread Starter
|
Advanced
Joined: Feb 2014
Posts: 51
Likes: 0
From: Houston
Default

Thanks for the advice fellas, unfortunately no one around me carries them in stock so I have to wait a week while it comes in. And whats worse than a week without my ride? The best weather so far this year decided to come by now...
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Apr 10, 2014 | 03:45 PM
  #9  
ClodeV's Avatar
ClodeV
Tourer
Joined: Mar 2013
Posts: 320
Likes: 0
From: Muskegon, MI
Default

Originally Posted by chriscchristoph
Thanks for the advice fellas, unfortunately no one around me carries them in stock so I have to wait a week while it comes in. And whats worse than a week without my ride? The best weather so far this year decided to come by now...
What year you riding on mine might fit and can overnight it to you?
 
Reply
Old Apr 10, 2014 | 06:20 PM
  #10  
chriscchristoph's Avatar
chriscchristoph
Thread Starter
|
Advanced
Joined: Feb 2014
Posts: 51
Likes: 0
From: Houston
Default

Originally Posted by ClodeV
What year you riding on mine might fit and can overnight it to you?

Its a 2012 nightster, I think the cable length is different because the of the handle bars. I could be wrong but I think thats the case.

 
Reply



All times are GMT -5. The time now is 09:12 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE