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shifting clunk into first

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Old Sep 24, 2014 | 06:52 AM
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Default shifting clunk into first

Did primary oil change adjusted clutch as well undid jam nut backed it off turned adjuster in and out a few times adjusted it in untill if felt resistance then backed it off 1/2 turn tighten jam nut adjusted clutch cable till i had about 1/8 free play also changed gear oil went with a synthetic 75w90 gear oil question bike shifts fine other than the harley clunk into first have no problem finding neutral but before when i started the bike if i pulled the clutch in for 10 seconds or so and shift into first it would be shift quiet now after doing all this it wont shift quiet pulling in the clutch for a few seconds it still clunks into first grear any ideas on why?thx
 
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Old Sep 24, 2014 | 07:29 AM
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reading your procedure, you do not mention first backing off the cable to get the huge amount of slack needed to get a good adj down at the clutch.
 
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Old Sep 24, 2014 | 07:49 AM
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I think it calls for backing it out 1 1/2 turns. I could be mistaken though.
 
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Old Sep 24, 2014 | 08:05 AM
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Longest opening sentence in post history.
Did you slacken the cable as required?
 
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Old Sep 24, 2014 | 08:18 AM
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yes i did loosen clutch cable adjuster nut turned it all the way in till i had as much slack in the cable as possible
 
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Old Sep 24, 2014 | 08:27 AM
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Half round usually works for me.
I leave maybe a nickel thickness space or less slack at the clutch lever, my preference.
I don't think most of us ever get rid of the first shift clunk.
Another part of the Harley Sound, I guess.
 
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Old Sep 24, 2014 | 08:46 AM
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Mine seems to work best holding the clutch for 20-30 seconds.
 
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Old Sep 24, 2014 | 08:53 AM
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Originally Posted by harley7316
Did primary oil change. Adjusted clutch as well.

Undid jam nut, backed it off, turned adjuster in and out a few times. Adjusted it in until l if felt resistance, then backed it off 1/2 turn. Tighten jam nut. Adjusted clutch cable till i had about 1/8 free play.

Also changed gear oil. Went with a synthetic 75w90 gear oil.

Question. Bike shifts fine, other than the harley clunk into first. Have no problem finding neutral. But before, when i started the bike, if i pulled the clutch in for 10 seconds or so and shift into first it would be shift quiet. Now, after doing all this, it wont shift quiet. Pulling in the clutch for a few seconds it still clunks into first grear. Any ideas on why?thx
Is that roughly what you were trying to say?

Two things jump out at me.

One is the oil change. You may be having an issue with too much oil in the case, or the wrong type of oil. Either way, the oil drag holding tension in the clutch, causing the clunk.

The second is the adjustment itself. You may have inadvertently maladjusted the clutch so that it now doesn't separate the clutch discs enough.
 
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Old Sep 24, 2014 | 08:58 AM
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Originally Posted by lt1-xjs
Mine seems to work best holding the clutch for 20-30 seconds.
 
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Old Sep 24, 2014 | 09:00 AM
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Yep it's a Harley. Trying to cure first gear clunk is a fools mission.
 
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