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I am not the most handy guy, took the calipers off and cleaned the pistons with brake cleaner. Reassembled and the brakes now are perfect. Still have brake noise to deal with though. Noise appears when stopping.
I noticed that my rear brembo had 1 piston that looked like it rusted and fused to the caliper housing. I assume because I did not apply the grease and mask last brake change and I rode near 1000 miles in rain this summer. I actually watched all the other Pistons come out while doing a brake job but this one piston was so rusted it fused itself to the caliper.
The grease is an anti noise paste. It does not lubricate the pistons.
After I bleed mine, I pump the lever about 10 times then hold it in and zip tie it to the grip and leave it over night. That seems to finish off the job for me. Works great!
Had the same issue on my 2000 Rk. Bled brakes with no change, so I unbolted caliper and sprayed lots of brake fluid cleaner, scrubbed the pistons with a toothbrush and re assembled. After 15 minutes riding, the brakes work perfect. Your pistons are probably all gummed up.
The pistons need cleaned. Take one caliper off at a time and apply brake until the pads touch or almost so. Spray some brake clean or rubbing alcohol around the pistions and wipe with a q-tip. Push pads back gently with a screwdriver or something and repeat until pistons don't try and suck themselves back when you release the brake lever. 2 or 3 times should be good. Plenty of threads here about doing this.
Got my bike in August of this year, had the problem. Fluid flush, new master put on (all at their expense) still didn't fix it.
Ran into the thread about cleaning up the pistons, done... Huge difference.
05 Ultra, BTW.
It took a few hundred miles for the pads to break back in and square up to the rotors. When they're not in full use, they're not in full wear, if that makes sense.
I even took the bike back up to my dealer (Indy) and showed him the difference, printed off the instructions...and he thanked me.
I wasn't complaining about a new MC and fresh fluid flush. But he could've saved himself and me time...and himself money...by simply cleaning them up.
Told him to walk around his showroom and feel the front brake on other bikes (all used bikes)...
Really not a hard job. Just follow the manual. i will suggest the Speed Bleeders. I just out a set on this weekend and flushed my brakes. They sure make it easy to bleed.
Been said many times already. Had the same issue with my 2005 RK. Pull the calipers, take the pistons out and clean them with a scotchbrite pad, same for the cylinders. Put back together and bleed - just like new. Many will say to do the rebuild kit in the master cylinder, but it usually doesn't change anything.
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