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Squishy Front Brake

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Old Oct 4, 2014 | 04:29 PM
  #1  
Mel A's Avatar
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Default Squishy Front Brake

I have a 2004 Road King. The front brake can be pulled in almost to a point of touching my fingers on the grip. Any ideas?
 
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Old Oct 4, 2014 | 04:32 PM
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Try bleeding your brakes. You might have air in the brake line. And have you checked your master cylinder fluid level?
 
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Old Oct 4, 2014 | 04:42 PM
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Brakes were bled yesterday and replaced brake fluid. Still the same. Some one recommended going to harley and ask to have the master cylinder rebuild kit done and that would fix the issue.
 
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Old Oct 4, 2014 | 05:25 PM
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I noticed that my rear brembo had 1 piston that looked like it rusted and fused to the caliper housing. I assume because I did not apply the grease and mask last brake change and I rode near 1000 miles in rain this summer. I actually watched all the other Pistons come out while doing a brake job but this one piston was so rusted it fused itself to the caliper.
 
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Old Oct 4, 2014 | 06:33 PM
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The pistons need cleaned. Take one caliper off at a time and apply brake until the pads touch or almost so. Spray some brake clean or rubbing alcohol around the pistions and wipe with a q-tip. Push pads back gently with a screwdriver or something and repeat until pistons don't try and suck themselves back when you release the brake lever. 2 or 3 times should be good. Plenty of threads here about doing this.
 
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Old Oct 4, 2014 | 10:18 PM
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What Goofy said. I had a 03 RK and did this several times.
 
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Old Oct 4, 2014 | 10:45 PM
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Me too
 
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Old Oct 4, 2014 | 11:44 PM
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My '03 has 30k, on it and I brought the bike in for cam chain tensioner upgrade and a base gasket leak. Service manager told me the front brake was mushy and I asked him if bleeding the brakes would fix that and he said no, Front calipers need to be rebuilt. I will have that done in the spring.

Here was the estimate:
 

Last edited by Ron750; Oct 4, 2014 at 11:51 PM. Reason: estimate added
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Old Oct 5, 2014 | 12:13 AM
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Had the same issue with my '02 Road King. Took to dealer and they disassembled, cleaned, and put it back together. About $100 total and they worked perfect.
 
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Old Oct 5, 2014 | 12:29 AM
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If you want to do it yourself there is a great write up on Lyndall brakes website..

http://www.lyndallbrakes.com/service-tech/
 
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