Stator or bad battery?
I'm at 46k miles and 1K have been put on by me. I went for a ride today and noticed the battery gauge was sitting at 10 volts. I rode another 20 miles or so and noticed it was slowly dropping. Right before I got home It was dead on 8 and the bike started to have some issues.
The speedo start ed to go in and out and it started to run a little rough. I got home with barely any juice left. I hooked it up to the trickle charger which I do every time it is parked in the garage. After a couple of hours it is still charging but it seems that it will not charge much above 10v according to the bikes gauge. When I checked the battery with the voltmeter it was showing between 11.16 and 11.28...As I remember hearing it is supposed to be around 13 or 14 volts. Does this sound like a stator/alternator issue or a bad battery?
But the charging system on the bike could still be bad. May be what ruined your battery.
Unhook the battery from the bike and charge overnight. Check voltage. If less than 12.5 volts or so replace.
Google the charging system diagnostic. You use the multimeter to check voltage at the battery and stator plug. Fairly easy to do once you know how.
a trickle charger is not a battery charger...a trickle/tender is meant to maintain a charged battery...not to recharge a discharged battery.
so battery out, charge with a charger (2 or 3 amps overnight) then load test the battery, free at autozone...check the cables ( 4th time today I've typed that).
if those are good then we test the charging system.
a bad battery can fry the charging system ( so don't jump the bike with your car battery and ride around...if the battery is duff it can destroy the stator and the price tag goes from $100 to $600)
as above, there is a sticky on the tech board/electrical to test the charging system
16 to 20 volts AC per 1000 rpms at the stator plug ( so 3000 rpms should be about 45 to 60 volts AC ( yes AC volts, not DC ...the DC conversion is done at the regulator)
DC voltage at the battery never higher than 14.8 volts
mike
Last edited by mkguitar; Jan 11, 2015 at 11:25 PM.
Also, voltage regulators can fail as well.
Then again, might just be the connection -at- the regulator, or even a bad connection to the battery itself.
http://blog.jpcycles.com/step-by-ste...arging-system/
http://www.hdopenroad.com/open-road/...rging-systems/
Last edited by collin; Jan 12, 2015 at 05:29 AM.
I did look at the Regulator which i'm assuming has been replaced since it is a Bosch model. I did the test on it by connecting one terminal to the frame and one to the frame ground stud forward of the battery as seen in the picture.
So does this rule out the battery and the regulator?
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OP, did they load test the battery?- that involves hooking the battery up to a load and measuring how the battery reacts.
"looks good" doesn;t tell us much...and back to the beginning without a known good battery ( and cables), other test results are skewed.
you HAVE to be methodical with this or you will spend 2 weeks chasing your tail, then end up spending extra money
mike
Last edited by mkguitar; Jan 12, 2015 at 08:28 PM.


