Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Fuel Moto Head Pipe Issues

Thread Tools
 
Search this Thread
 
Old Mar 15, 2015 | 12:49 PM
  #11  
the warden's Avatar
the warden
Road Captain
10 Year Member
Joined: Sep 2011
Posts: 541
Likes: 3
From: Sherwood Park AB Canada
Default

I can tell you from my own experience installing this pipe on my bike that you do not have them properly seated into the exhaust ports. Had exactly the same issue. I wasted several hours fiddling with them to no avail. It was only after I removed them and started over that I got them on. As was said, they just suddenly pop into place when you move them into place. If I remember right, I started with them tipped up some when first moving them into place, then tilted them down once the pipes were close to the exhaust ports. They just popped into place. And remember to get the flange under the trans bracket, not over it.
 
Reply
Old Mar 15, 2015 | 12:54 PM
  #12  
the warden's Avatar
the warden
Road Captain
10 Year Member
Joined: Sep 2011
Posts: 541
Likes: 3
From: Sherwood Park AB Canada
Default

Originally Posted by FinalShot
Just a stupid question, did you take the snap rings off your old header and move them over to the new one?
Yes..
 
Reply
Old Mar 15, 2015 | 12:54 PM
  #13  
JD HD's Avatar
JD HD
Road Captain
Joined: Sep 2011
Posts: 618
Likes: 3
From: Maryland
Default

Have you watched their installation video on YouTube? Maybe try doing it over again exactly as they do in the video. Not trying to be a smartass, but the problem is most likely something you did wrong during installation, as opposed to something wrong with the pipe.
 
Reply
Old Mar 15, 2015 | 01:00 PM
  #14  
stubby001's Avatar
stubby001
Thread Starter
|
Tourer
Joined: Oct 2007
Posts: 339
Likes: 2
Default

I did swap the snap rings, I did watch the video, and I'm using the supplied gaskets. Also removed the old gaskets, and cleaned ports. I agree that not much chance of there being a problem with pipe. I'm going to pull it off and start over. Thanks for your input.
 
Reply
Old Mar 15, 2015 | 01:07 PM
  #15  
sporacer's Avatar
sporacer
Road Master
Joined: May 2008
Posts: 1,196
Likes: 14
From: connecticut
Default

Ill bet the head pipe isn't seated properly. Make sure the hanger is on the proper side of the trany bracket then loosely install all nuts and torque them down evenly.
 
Reply
Old Mar 15, 2015 | 01:32 PM
  #16  
nick@nite's Avatar
nick@nite
Road Warrior
Joined: Aug 2006
Posts: 1,779
Likes: 71
Default

Originally Posted by ultraclassic53
That sucks, Stuff always happens on the weekend when you cant talk to anyone,

What I would do is pull them back off and take off the flanges that you put the studs thru so i could see how far they are settling into the gaskets.
It looks to me like the rear one is not goinbg in. its causing the pipe to be pulled back towards the cover.
Is that a black ceramic coated fuel motto head pipe on your bike?? How's the finish holding up..
 
Reply
Old Mar 15, 2015 | 02:17 PM
  #17  
dirtdobber's Avatar
dirtdobber
Elite HDF Member
Joined: Jul 2007
Posts: 4,749
Likes: 16
From: sand mountain Alabama
Default

From the photo it appears the header may be touching your jack. Don't know for sure. They were a easy install on mine. I didn't use a jack because it was in the way of the header fitting properly.
Just a thought.
 
Reply
Old Mar 15, 2015 | 02:28 PM
  #18  
ultraclassic53's Avatar
ultraclassic53
Road Captain
Joined: Jul 2012
Posts: 633
Likes: 4
From: missouri
Default

Originally Posted by nick@nite
Is that a black ceramic coated fuel motto head pipe on your bike?? How's the finish holding up..
No those are the Rush premium touring pipes. They look like True duels but have a crossover chamber in between them. Hold up great. I'm running the Big Louies behind them.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Mar 15, 2015 | 02:57 PM
  #19  
nick@nite's Avatar
nick@nite
Road Warrior
Joined: Aug 2006
Posts: 1,779
Likes: 71
Default

Originally Posted by ultraclassic53
No those are the Rush premium touring pipes. They look like True duels but have a crossover chamber in between them. Hold up great. I'm running the Big Louies behind them.
The eco friendly head pipe ?? or the HO one.. All I see on there website is eco friendly. Whatever that means..lol.
 
Reply
Old Mar 15, 2015 | 03:08 PM
  #20  
ultraclassic53's Avatar
ultraclassic53
Road Captain
Joined: Jul 2012
Posts: 633
Likes: 4
From: missouri
Default

These
http://www.rushracingproducts.com/highoutput.html
 
Reply



All times are GMT -5. The time now is 04:59 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE