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Batwing fix help?

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Old May 12, 2015 | 05:26 AM
  #11  
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Originally Posted by stro1965
I'd just try to use some washers and JBWeld to rebuild the holes.
They have this for plastic?
 
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Old May 12, 2015 | 05:27 AM
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Originally Posted by Bill03E
Go buy a can of fiber glass resin jelly , cover all of the holes with it, sand/grind it flat , drill your holes again , and you are done, maybe shoot some rattle can black on the worked area.

If you do this, resin jelly is really hard to sand by hand, so don't put a big lump on , and you will need to sand all of the paint with 36 grit paper that you are going to spread jelly on. It works just like body filler add hardener mix then apply.
If you have a grinder with a sand disk that would work much faster.
This sounds promising.
 
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Old May 12, 2015 | 05:30 AM
  #13  
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Originally Posted by tfi racing
Who's the savage that dared to use Robertson screws on a vehicle? Unless it was a life and death emergency,he should hang his head in shame...
Its what was in it. Must be a Canadian thing but as been said once the square headed screw driver has the screw they don't fall out. I would actually like to see what a newer bagger fairing headlite setup looks like, can't see them still using this chinsy setup.
 
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Old May 12, 2015 | 06:48 AM
  #14  
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Originally Posted by RidemyEVO
They have this for plastic?
It'll work on just about anything. The stuff is amazing.
 
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Old May 12, 2015 | 09:47 AM
  #15  
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Originally Posted by dawg
Can you have a metal ring fabbed with holes and attach it to the fairing then use that to attach the bucket to.
+1 Get you some 20 gauge sheet metal and fab a backing ring.
 
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Old May 12, 2015 | 12:04 PM
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Epoxy in some sheet metal reinforcements. An inch on either side of boogered holes should be enough. Re drill holes in new sheet metal patches and you are good to go!
 
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Old May 12, 2015 | 12:35 PM
  #17  
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I like the ideas coming out , any suggestions for how the pod hold down screws will attach themselves to in the sheet metal?
 
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Old May 15, 2015 | 04:48 AM
  #18  
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Thanks for all the suggestions guys. I got it all fixed up nicely. I siliconed the rings to each side of the fairing and works great.

Test fit




Siliconed in place for a bit. I'm using nylon lock nuts so no chance of over torqueing or coming loose.



From the inside
 
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Old May 15, 2015 | 05:04 AM
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Looks good...nice McGruber job!
 
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Old May 15, 2015 | 05:11 AM
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Thanks I'm real happy with the results.
 
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