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02 Ultra - headlight connector melted

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Old Mar 19, 2016 | 09:54 AM
  #11  
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Uncle Larry
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Solder can/will be less tolerant of vibration etc.
 
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Old Mar 19, 2016 | 12:30 PM
  #12  
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head
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I too had this happen on my '98 Road King when I added one of those tri bar headlamps with the replaceable bulbs. I also blew bulbs quite often. I replaced the connector and put in a halogen sealed beam and no more problems. I had lots of bulb outages on my current '06 Road King as well, maybe 2 a year. Replaced it with a conventional halogen sealed beam and haven't blown it in over 5 years now.

Mike
 
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Old Mar 20, 2016 | 01:02 AM
  #13  
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I experienced the same problem a few years back. But, a higher wattage bulb is what did mine in. It lasted a couple of years until it started shorting out and eventually melted the plastic. Whenever I hit my brights, it would blow the fuse. I think I purchased a new receptacle at Napa for about $3.00. It is just a regular auto type receptacle.
 
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