Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Extra Fuel

Old Jun 18, 2016 | 01:03 AM
  #11  
buell95's Avatar
buell95
Thread Starter
|
Stellar HDF Member
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Apr 2009
Posts: 2,191
Likes: 843
Default

Originally Posted by Buelligan666
Looks like a solid piece. I'm intrigued about your mounting system. Any plans to manufacture? What type of transfer do you use (screw on nozzle, funnel, plumbed into the bike)?

I get pretty good mileage with my 110. I can go 70-100 miles after my low fuel light comes on. My gauge reads accurate, just that stupid light comes on after 130 miles. I always try to fill up at 200, but pushed it to 227 one time. I put 5.43 gallons in to fill up. I sometimes get adventurous and take a route I don't know, in an area I'm not familiar with. A tank like yours would be great for trips.

Right now I just have a Pingel Guzzler petcock mounted in the bottom.
I just use a empty pop bottle and fill it and pour into tank when needed.
I might try to hook it to a fuel pump later.
 
Reply
Old Jun 18, 2016 | 03:11 AM
  #12  
Deer Stalker's Avatar
Deer Stalker
Road Master
Joined: Apr 2010
Posts: 846
Likes: 13
From: Out there!
Default

Looks very smart! Question, is it EPA/CFR compliant for gas?
 
Reply
Old Jun 18, 2016 | 03:32 AM
  #13  
buell95's Avatar
buell95
Thread Starter
|
Stellar HDF Member
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Apr 2009
Posts: 2,191
Likes: 843
Default

Originally Posted by Deer Stalker
Looks very smart! Question, is it EPA/CFR compliant for gas?

I sent a drawing and spec's to Boyd welding LLC and had them build it.
That's all they do is build fuel tanks. check out his website.
 
Reply
Old Jun 18, 2016 | 03:44 AM
  #14  
Deer Stalker's Avatar
Deer Stalker
Road Master
Joined: Apr 2010
Posts: 846
Likes: 13
From: Out there!
Default

Originally Posted by buell95
I sent a drawing and spec's to Boyd welding LLC and had them build it.
That's all they do is build fuel tanks. check out his website.
Having looked at their website I would say that is a 'yes'. Looks expensive, is it directly connected or just a spare can?
 
Reply
Old Jun 18, 2016 | 04:03 AM
  #15  
buell95's Avatar
buell95
Thread Starter
|
Stellar HDF Member
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Apr 2009
Posts: 2,191
Likes: 843
Default

Originally Posted by Deer Stalker
Having looked at their website I would say that is a 'yes'. Looks expensive, is it directly connected or just a spare can?

I have a petcock in the bottom to drain fuel out when needed.
I can unbolt it if I wish but I just drain fuel into a empty pop
bottle and pour it in my tank when needed. I may hook it
up to a fuel pump in the future. I looked at them REDA cans
that go into the saddle bags but they take up to much space.
Just wanted something different.
 
Reply
Old Jun 18, 2016 | 07:30 AM
  #16  
pie plate's Avatar
pie plate
Road Master
Joined: Aug 2015
Posts: 768
Likes: 55
From: chico
Default

Not a thing I'd recommend, but...stock fuel tanks can be, with great caution, pressurized and "swollen" slightly. Sometimes this starts cracks that leak. Sometimes this makes the tank(s) useless due to deformation. Best to do it whilst tanks are mounted - again I'd not recommend this, but it can work...if it does you can gain 10 to 20 % capacity. I have done it with success. Obviously leaving the tank full of gas while over-pressuring it is stupid. Water. Yes, that too creates problems...but it is safe.

Nice job of mount and fab!

I just keep that sucker full every chance to top up. Tried carrying extra gas long ago. The quantity was insufficient and the risk of fire more than I was comfy with...but the op has done a fine job that looks safe and useful!
 
Reply
Old Jun 18, 2016 | 04:38 PM
  #17  
buell95's Avatar
buell95
Thread Starter
|
Stellar HDF Member
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Apr 2009
Posts: 2,191
Likes: 843
Default

Originally Posted by pie plate
Not a thing I'd recommend, but...stock fuel tanks can be, with great caution, pressurized and "swollen" slightly. Sometimes this starts cracks that leak. Sometimes this makes the tank(s) useless due to deformation. Best to do it whilst tanks are mounted - again I'd not recommend this, but it can work...if it does you can gain 10 to 20 % capacity. I have done it with success. Obviously leaving the tank full of gas while over-pressuring it is stupid. Water. Yes, that too creates problems...but it is safe.

Nice job of mount and fab!

I just keep that sucker full every chance to top up. Tried carrying extra gas long ago. The quantity was insufficient and the risk of fire more than I was comfy with...but the op has done a fine job that looks safe and useful!

The tank has been Hydro pressure tested to 5 psi. It should hold up.
 
Reply
Old Jun 18, 2016 | 07:29 PM
  #18  
pie plate's Avatar
pie plate
Road Master
Joined: Aug 2015
Posts: 768
Likes: 55
From: chico
Default

I agree with post 17, should hold up. However 5 psi hydrotest may be too low...EPA gives Reed Vapor Pressure numbers higher than 5 psi...https://www.epa.gov/gasoline-standar...vapor-pressure

Quote: "EPA established a two-phase reduction in summertime commercial gasoline volatility. These rules reduce gasoline emissions of volatile organic compounds (VOC) that are a major contributor to ground-level ozone (smog). Phase I was applicable to calendar years 1989 through 1991. Depending on the state and month, gasoline RVP was not to exceed 10.5 pounds per square inch (psi), 9.5 psi, or 9.0 psi. Phase II is applicable to 1992 and later calendar years."

Might want to test at something like 10 or 12 psi. And, by the way, EPA confuses psi and psig, though it probably wouldn't matter in this case.

Beautiful job! I'd trust it to-day. Great job of mounting too!

Just saying 5 psi is too low to be sure...gaso can go higher than that...

Best!

Plate

(now I must go do the math about helmets that I've promised - this is gunna hurt my old head! Happily though, some of the hard data is on the 'net - like the elastic limit between c3 and c4 - energy to snap neck, an' all that. Easier than last time I calculated this stuff.)
 

Last edited by pie plate; Jun 18, 2016 at 07:34 PM.
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jun 18, 2016 | 10:15 PM
  #19  
buell95's Avatar
buell95
Thread Starter
|
Stellar HDF Member
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Apr 2009
Posts: 2,191
Likes: 843
Default

Originally Posted by pie plate
I agree with post 17, should hold up. However 5 psi hydrotest may be too low...EPA gives Reed Vapor Pressure numbers higher than 5 psi...https://www.epa.gov/gasoline-standar...vapor-pressure

Quote: "EPA established a two-phase reduction in summertime commercial gasoline volatility. These rules reduce gasoline emissions of volatile organic compounds (VOC) that are a major contributor to ground-level ozone (smog). Phase I was applicable to calendar years 1989 through 1991. Depending on the state and month, gasoline RVP was not to exceed 10.5 pounds per square inch (psi), 9.5 psi, or 9.0 psi. Phase II is applicable to 1992 and later calendar years."

Might want to test at something like 10 or 12 psi. And, by the way, EPA confuses psi and psig, though it probably wouldn't matter in this case.

Beautiful job! I'd trust it to-day. Great job of mounting too!

Just saying 5 psi is too low to be sure...gaso can go higher than that...

Best!

Plate

(now I must go do the math about helmets that I've promised - this is gunna hurt my old head! Happily though, some of the hard data is on the 'net - like the elastic limit between c3 and c4 - energy to snap neck, an' all that. Easier than last time I calculated this stuff.)
I don't think I 'm going to worry about it to much I have had motorcycles, Lawn mowers, weed eaters, chain saws, and the list goes on all with just plastic cheap tanks, I trust this tank just as much as the 5 gallon tank that's between my legs every time I ride. Thanks for the heads up though.
 
Reply
Old Jun 18, 2016 | 10:56 PM
  #20  
pie plate's Avatar
pie plate
Road Master
Joined: Aug 2015
Posts: 768
Likes: 55
From: chico
Default

I wouldn't worry either. It's a beautiful tank and a great job. I'd trust it! Got to thinking though. Easy to "test" Fill tank. Let sit in sun on hot day...no leak? No Problem!
 
Reply

Thread Tools
Search this Thread

All times are GMT -5. The time now is 07:41 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE