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Beyond pissed about my ohlins!

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Old Jul 28, 2016 | 07:52 AM
  #51  
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Type I Chromic Acid Anodizing will wear off of the threads after a few times of turning the adjusting collar, especially with the load of the suspension against it . Then you will need a wax or lubricant to protect the threads from corrosion .Type I Chromic Acid Anodizing is famous for coming loose and jamming threads and causing problems , it is just too soft of a coating for threads .
Hardcoat Anodizing, often called "Type III anodizing" as denoted by the MIL-A-8625 specification, is an electrochemical process that creates a controlled oxide film on the surface of aluminum. Hardcoat Anodizing utilizes sulfuric acid, low bath temperatures, and high voltage to produce a very high surface hardness (60-70 Rockwell C). Hardcoat Anodizing is generally used for applications that need a corrosion, abrasion, and wear resistant coating. ( copied from Chem Processing , Inc . web site )
The hard coat is what the company I worked for used , After switching to the hard coat we never had problems with threads again.
Chem Processing Inc . They are the people that processed our parts .
http://www.chemprocessing.com/page.a...Acid-Anodizing
 

Last edited by Darrell07FLHR; Jul 28, 2016 at 08:19 AM. Reason: spelling
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Old Jul 28, 2016 | 08:22 AM
  #52  
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Originally Posted by Darrell07FLHR
Type I Chromic Acid Anodizing will wear off of the threads after a few times of turning the adjusting collar, especially with the load of the suspension against it . Then you will need a wax or lubricant to protect the threads from corrosion .Type I Chromic Acid Anodizing is famous for coming loose and jamming threads and causing problems , it is just too soft of a coating for threads .
Hardcoat Anodizing, often called "Type III anodizing"
Are you saying that Ohlin uses Type 1?
 
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Old Jul 28, 2016 | 09:07 AM
  #53  
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Sorry to hear of your misfortune, it is truly unfortunate!

With that being said I wonder if or why there is no cover of sorts over the threads? if they are so susceptible to dirt which may cause irreversible damage why then are the threads not covered? at least a portion above and below the preload adjusting ring.
 
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Old Jul 28, 2016 | 09:18 AM
  #54  
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I do not know what ohlins shocks uses , from the photo in post #16 , there appears to be dark stains on the threads , and that is what corrosion looks like , I also do not see any foreign material such as dirt on those damaged threads , I see what looks like balled up aluminum
and anodizing material . From my experiences and from what I have seen it is easy to have parts with threads anodized , and when they are done being coated and having material build up on the threads , the tolerances on the threads get too tight . It was a long learning curve for us to learn to cut threads very loose so that the build up of coating brought them back into a nice tolerance , we often had to return parts that had to much coating and have them redone so the threads wouldn't jam .
 

Last edited by Darrell07FLHR; Jul 28, 2016 at 10:46 AM. Reason: spelling
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Old Jul 28, 2016 | 09:26 AM
  #55  
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Ahh, whats a Ohlin?
 
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Old Jul 28, 2016 | 10:23 AM
  #56  
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Originally Posted by nevada72
Oh stop! You know resistance is futile. Come, join the collective.

It was a whole lot easier to justify a suspension upgrade when I just had to buy one $600 shock for the rear.

I'm not changing anything till it's paid off and warranty is over.
 
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Old Jul 28, 2016 | 10:47 AM
  #57  
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Sorry , Grammer issues .
 
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Old Jul 28, 2016 | 12:13 PM
  #58  
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Originally Posted by Super Glidester
Ahh, whats a Ohlin?
Track shoes for a rhinoceros with a weight problem
 
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Old Jul 28, 2016 | 02:52 PM
  #59  
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Too many people drinking the Ohlins kool aid and paying big $$$$ for a product that needs tweaking and rebuilds and then susceptible to a problem such as this (even if it was owner error).
 
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Old Jul 28, 2016 | 03:28 PM
  #60  
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Originally Posted by Darrell07FLHR
I do not know what ohlins shocks uses , from the photo in post #16 , there appears to be dark stains on the threads , and that is what corrosion looks like , I also do not see any foreign material such as dirt on those damaged threads , I see what looks like balled up aluminum
and anodizing material . From my experiences and from what I have seen it is easy to have parts with threads anodized , and when they are done being coated and having material build up on the threads , the tolerances on the threads get too tight . It was a long learning curve for us to learn to cut threads very loose so that the build up of coating brought them back into a nice tolerance , we often had to return parts that had to much coating and have them redone so the threads wouldn't jam .
That shock is one of my own customers and not the OP. I have nothing to do with the OP, his purchase, or his install. I have no idea at all what his shock looks like nor what the real problem is. He did not cross thread it as that is impossible to do. I will not see the shock nor will I have anything to do with the repair. Every statement I made is purely from experience dealing with my customers who did this in the past. I did sell and did repair the shock you see. That customer stopped what he was doing right where he was, called my Sunday morning, asking what he should do. He sent that shock to me along with the other shock where the aluminum collar was cut off in a milling machine. I took the picture as the first piece was removed, exposing the dirt inside under spring pre-load collar. There is no corrosion, just dirt. I made the third cut and removed the spring pre-load collar than reformed and dressed the effected threads only, installed a new aluminum collar and set that aside after reinstalling the spring. The second shock had the spring removed. I than picked up the water presser gun (small) and used a solvent into the tank and forced the dirt out, which is hard as dirt is hard to remove in-between threads and a nut. Lubricated and working the nut back & fourth while pressure cleaning this shock worked but is was slow. Both shock are now spotless and working properly. Patience and the right tools did it, luck.
 
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