When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Type I Chromic Acid Anodizing will wear off of the threads after a few times of turning the adjusting collar, especially with the load of the suspension against it . Then you will need a wax or lubricant to protect the threads from corrosion .Type I Chromic Acid Anodizing is famous for coming loose and jamming threads and causing problems , it is just too soft of a coating for threads .
Hardcoat Anodizing, often called "Type III anodizing" as denoted by the MIL-A-8625 specification, is an electrochemical process that creates a controlled oxide film on the surface of aluminum. Hardcoat Anodizing utilizes sulfuric acid, low bath temperatures, and high voltage to produce a very high surface hardness (60-70 Rockwell C). Hardcoat Anodizing is generally used for applications that need a corrosion, abrasion, and wear resistant coating. ( copied from Chem Processing , Inc . web site )
The hard coat is what the company I worked for used , After switching to the hard coat we never had problems with threads again.
Chem Processing Inc . They are the people that processed our parts . http://www.chemprocessing.com/page.a...Acid-Anodizing
Last edited by Darrell07FLHR; Jul 28, 2016 at 08:19 AM.
Reason: spelling
Type I Chromic Acid Anodizing will wear off of the threads after a few times of turning the adjusting collar, especially with the load of the suspension against it . Then you will need a wax or lubricant to protect the threads from corrosion .Type I Chromic Acid Anodizing is famous for coming loose and jamming threads and causing problems , it is just too soft of a coating for threads .
Hardcoat Anodizing, often called "Type III anodizing"
Sorry to hear of your misfortune, it is truly unfortunate!
With that being said I wonder if or why there is no cover of sorts over the threads? if they are so susceptible to dirt which may cause irreversible damage why then are the threads not covered? at least a portion above and below the preload adjusting ring.
I do not know what ohlins shocks uses , from the photo in post #16 , there appears to be dark stains on the threads , and that is what corrosion looks like , I also do not see any foreign material such as dirt on those damaged threads , I see what looks like balled up aluminum
and anodizing material . From my experiences and from what I have seen it is easy to have parts with threads anodized , and when they are done being coated and having material build up on the threads , the tolerances on the threads get too tight . It was a long learning curve for us to learn to cut threads very loose so that the build up of coating brought them back into a nice tolerance , we often had to return parts that had to much coating and have them redone so the threads wouldn't jam .
Last edited by Darrell07FLHR; Jul 28, 2016 at 10:46 AM.
Reason: spelling
Too many people drinking the Ohlins kool aid and paying big $$$$ for a product that needs tweaking and rebuilds and then susceptible to a problem such as this (even if it was owner error).
I do not know what ohlins shocks uses , from the photo in post #16 , there appears to be dark stains on the threads , and that is what corrosion looks like , I also do not see any foreign material such as dirt on those damaged threads , I see what looks like balled up aluminum
and anodizing material . From my experiences and from what I have seen it is easy to have parts with threads anodized , and when they are done being coated and having material build up on the threads , the tolerances on the threads get too tight . It was a long learning curve for us to learn to cut threads very loose so that the build up of coating brought them back into a nice tolerance , we often had to return parts that had to much coating and have them redone so the threads wouldn't jam .
That shock is one of my own customers and not the OP. I have nothing to do with the OP, his purchase, or his install. I have no idea at all what his shock looks like nor what the real problem is. He did not cross thread it as that is impossible to do. I will not see the shock nor will I have anything to do with the repair. Every statement I made is purely from experience dealing with my customers who did this in the past. I did sell and did repair the shock you see. That customer stopped what he was doing right where he was, called my Sunday morning, asking what he should do. He sent that shock to me along with the other shock where the aluminum collar was cut off in a milling machine. I took the picture as the first piece was removed, exposing the dirt inside under spring pre-load collar. There is no corrosion, just dirt. I made the third cut and removed the spring pre-load collar than reformed and dressed the effected threads only, installed a new aluminum collar and set that aside after reinstalling the spring. The second shock had the spring removed. I than picked up the water presser gun (small) and used a solvent into the tank and forced the dirt out, which is hard as dirt is hard to remove in-between threads and a nut. Lubricated and working the nut back & fourth while pressure cleaning this shock worked but is was slow. Both shock are now spotless and working properly. Patience and the right tools did it, luck.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.