Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Fuel connector leak

Thread Tools
 
Search this Thread
 
Old Apr 8, 2017 | 01:47 PM
  #1  
slhanks4's Avatar
slhanks4
Thread Starter
|
Road Warrior
Joined: Apr 2010
Posts: 1,764
Likes: 50
From: Gilbert, AZ
Default Fuel connector leak

Hi,

I did search for this, but all I found were threads pertaining to older bikes, I don't know if I'm in the same boat or not. I removed the tank from my 2011 FLHTK to run some wiring under the tank. When I reinstalled the tank and connected the fuel line, I now have a fuel leak.

The parts fiche is no help, can anyone tell me for sure if there is an o-ring on the male fuel line fitting that slides into the quick disconnect on the tank? There's a notch around the fitting like an o-ring might go in there. I didn't notice when I removed it.

If no o-ring, I suspect the problem may be in the female quick disconnect valve. Are these serviceable, or do I just need to buy a new one from the dealer?

Thanks,
 
Reply
Old Apr 8, 2017 | 01:50 PM
  #2  
Veekness's Avatar
Veekness
Elite HDF Member
Joined: Nov 2013
Posts: 4,377
Likes: 647
From: Santa Clarita
Default

I believe that the service manual refers to an o-rings in there, and if I recall correctly, it's the same o-rings as the drain plugs. Take a peek in the manual for details.
 
Reply
Old Apr 8, 2017 | 04:05 PM
  #3  
hattitude's Avatar
hattitude
Seasoned HDF Member
15 Year Member
Community Builder
Community Favorite
Top Answer: 10
Joined: Sep 2008
Posts: 14,143
Likes: 11,211
From: San Diego, CA
Default

There is a smaller o-ring in the female fitting that goes bad. or in your case maybe it popped out... there was a pic on this forum of the o-ring in question, but I can't find that thread...

Pay attention to post #4 in this thread, it may help......

https://www.hdforums.com/forum/ignit...2-softail.html


Good luck...
 
Reply
Old Apr 8, 2017 | 05:50 PM
  #4  
GriffinDenim13FLHX's Avatar
GriffinDenim13FLHX
Road Warrior
Joined: Feb 2013
Posts: 1,625
Likes: 123
From: Meridian, Idaho
Default

Here is an old post that might help you as well.
https://www.hdforums.com/forum/touri...l-fitting.html
 
Reply
Old Apr 8, 2017 | 06:14 PM
  #5  
bigdumbnoitall00's Avatar
bigdumbnoitall00
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2007
Posts: 8,341
Likes: 714
Default

make sure its spotless one tiny piece of grit it will leak.
 
Reply
Old Apr 8, 2017 | 11:54 PM
  #6  
hattitude's Avatar
hattitude
Seasoned HDF Member
15 Year Member
Community Builder
Community Favorite
Top Answer: 10
Joined: Sep 2008
Posts: 14,143
Likes: 11,211
From: San Diego, CA
Default

Originally Posted by GriffinDenim13FLHX
Here is an old post that might help you as well.
https://www.hdforums.com/forum/touri...l-fitting.html
HA, ... that's the thread I was looking for.... good share....!!

 
Reply
Old Apr 9, 2017 | 10:10 AM
  #7  
slhanks4's Avatar
slhanks4
Thread Starter
|
Road Warrior
Joined: Apr 2010
Posts: 1,764
Likes: 50
From: Gilbert, AZ
Default

Thanks for the info, but can anyone tell me if there should be an o-ring on the male fitting?
 
Reply
Old Apr 9, 2017 | 10:15 AM
  #8  
GriffinDenim13FLHX's Avatar
GriffinDenim13FLHX
Road Warrior
Joined: Feb 2013
Posts: 1,625
Likes: 123
From: Meridian, Idaho
Default

Originally Posted by slhanks4
Thanks for the info, but can anyone tell me if there should be an o-ring on the male fitting?
See if this helps you out. Has a walk through of the internals.


male end rebuild kit
http://www.jpcycles.com/product/212-...FcRhfgod_goDaQ
 

Last edited by GriffinDenim13FLHX; Apr 9, 2017 at 10:27 AM.
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Apr 9, 2017 | 10:27 AM
  #9  
bagman1's Avatar
bagman1
Grand HDF Member
15 Year Member
Liked
Joined: Dec 2007
Posts: 4,999
Likes: 55
From: Bay Area
Default

Originally Posted by slhanks4
Thanks for the info, but can anyone tell me if there should be an o-ring on the male fitting?
Not sure how close you are to Flagstaff, but a buddy of mine broke down last year on the rally ride with a fuel leak. There was a shop just east of the dealer there by the airport shops that fixed it for him and sells the parts to replace the orings. HD wont sell parts, they only sell the entire line in the tank.
After that trip I bought the fuel tool and keep it on the bike while on trips. Probably never use it.
 
Reply
Old Apr 12, 2017 | 12:01 PM
  #10  
slhanks4's Avatar
slhanks4
Thread Starter
|
Road Warrior
Joined: Apr 2010
Posts: 1,764
Likes: 50
From: Gilbert, AZ
Default

Originally Posted by bagman1
Not sure how close you are to Flagstaff, but a buddy of mine broke down last year on the rally ride with a fuel leak. There was a shop just east of the dealer there by the airport shops that fixed it for him and sells the parts to replace the orings. HD wont sell parts, they only sell the entire line in the tank.
After that trip I bought the fuel tool and keep it on the bike while on trips. Probably never use it.
Flagstaff is about 2 hours away from me. Thanks for the info, though.
 
Reply



All times are GMT -5. The time now is 02:48 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE