Bad Day
Been following this thread, Angryman, and I think you're going about the "project" very wisely; no hurry about it and methodical.
There should be no reason to be able to get all the shavings out of every nick and crevice in your original engine. For your oil pan, I'm going to throw something out there, and keep in mind that I've never actually looked at the inside of a Twinkie oil pan...but it's been described as having sheet metal baffles in it. And if it's like some I've seen wherein the baffles are attached to the aluminum pan with rivets, you might be able to grind down the rivet heads, detach the baffles, clean them out, then reattach with an excellent quality adhesive. After all, when one changes out the compensator, the oil deflectors use an epoxy adhesive to attach them to the inner primary cover, so obviously, there is an adhesive available that will withstand vibration and heat.
Otherwise, you can get a new OE oil pan or extra capacity pan...and you may have covered this already in this thread, I did not go back and re-read it all. But good on you for keeping on track with your original plan for your engine, OP...when you get done, you will have a powerplant that you know intimately, know that it's done right, and nobody else has mucked with the thang!
There should be no reason to be able to get all the shavings out of every nick and crevice in your original engine. For your oil pan, I'm going to throw something out there, and keep in mind that I've never actually looked at the inside of a Twinkie oil pan...but it's been described as having sheet metal baffles in it. And if it's like some I've seen wherein the baffles are attached to the aluminum pan with rivets, you might be able to grind down the rivet heads, detach the baffles, clean them out, then reattach with an excellent quality adhesive. After all, when one changes out the compensator, the oil deflectors use an epoxy adhesive to attach them to the inner primary cover, so obviously, there is an adhesive available that will withstand vibration and heat.
Otherwise, you can get a new OE oil pan or extra capacity pan...and you may have covered this already in this thread, I did not go back and re-read it all. But good on you for keeping on track with your original plan for your engine, OP...when you get done, you will have a powerplant that you know intimately, know that it's done right, and nobody else has mucked with the thang!
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