shifter shaft issue
And you are right, it's EASY to make a mistake about this subject. And the reason it's easy is what you just expressed. You thought the OP was saying one thing, and you read another thing. It wasn't your fault either. I have seen SO many of these threads about the shifter problems, and there are SEVERAL DIFFERENT issues that get wrapped up together as if they are the SAME issue. Well, THEY AREN'T! I've been stranded twice with the shifter shaft failing and I couldn't change gears. And I am VERY pissed at Harley for letting this STILL be an issue with their bikes. Instaed of fixing it with better engineering or better parts, they just took off the heel part of the shift linkage so folks wouldn't STOMP the heck out of the heel part and aid in the stripping of the splines or shift shaft connection. Another Cop-out on their part.
A shifter linkage breaking, any part of that linkage, be it the shaft linkage itself, or the link to a footpeg, CAN be fixed on the side of the road with a few things in the saddlebag. THIS problem is the most frequently mentioned, from what I have read and seen in person. So when someone posts that it isn't a "big deal", and it is fixed on the road, I know what they are talking about, and I agree with them.
BUT, what I don't agree with is the Doofus that says the shifter shaft failing and he can fix it on the side of the road. Well, he's a LIAR or badly misinformed! There is no way to fix it on the side of the road with things from the saddlebag, unless it's a BIG Saddlebag. The teeth stripping on the lever that attaches to the shifter shaft, or the teeth stripping on the end of the shifter shaft, is BIG DEAL! It will leave you stranded, because you can't shift gears at all! This problem requires some parts to be removed and replaced to get to the transmission. It just isn't a "side of the road" piece of work.
I wish people would be a LOT more specific when they start posting about this subject. It does make a difference what part they are talking about. Plus, Pictures with arrows drawn to the problem spot would help immensely!
Last edited by GOV5; Nov 4, 2019 at 07:11 AM. Reason: to add
Agree100 percent.
Start appreciating the clunk...absolutely.
Read about shaft issue and going to heim joitns. Rubber rotted out one of mine.
I've have them pop loose with out stripping, I was last to have them off.
Not saying it can't happen. But I am not convinced it is some epidemic that we are all waiting for the factory fix.
Maybe I am just a stomper, and have load tested mine.
Probably strip next year. Ha.
As I also said, after I started lubing mine with anti seize, have not had an issue. Not that proves it. I think I had it come loose twice. Glad I carried tools, and did not wait for a tow truck.
Last edited by Zerk; Nov 4, 2019 at 08:04 PM.
Also 35k, really isn't much. Many more with a shifter that gone longer. That being said, watch mine will stripp.
When they come loose on the tranny, its a problem. I have heard of guys trying to rig stuff up on the road. I am not sure if you can tighten it with primary on.
Also 35k, really isn't much. Many more with a shifter that gone longer. That being said, watch mine will stripp.
When they come loose on the tranny, its a problem. I have heard of guys trying to rig stuff up on the road. I am not sure if you can tighten it with primary on.
From broken fairing brackets, stripped levers, burnt stators, crappy tour pack latches.....the list goes on. If a person keeps their bike and ride enough....problems WILL happen.
For the person that trades every couple of years and doesnt ride much....chances youre not going to see many problems. Just ride and enjoy.
Anyways, I dont believe this is an item Harley needs to correct. Some things are designed to fail to avoid a costly fix later.
A very simple adjustment and replacement of the link will cut your shifter linkage problems to a minimum. As I'm sure most know, replace your link ends with Kiem joints, they will not come apart. Second, does your linkage rattle or does it seem very loose and vibrate while bike is idling, that is what is wearing out the joints and splines. There is a rubber spacer between the shifter and primary case, it has to to compressed to put tension on the shaft and pull it tight so there is no play or slack and keeping your linkage from shacking itself apart. It also helps to keep everything lubed good including where the shaft goes through the primary case. Inspect every oil change and keep things tight and your linkage problems will go away.
The Best of Harley-Davidson for Lifelong Riders
Lack of routine maintenance review of the ONE single bolt holding the lever is usually the cause of lever getting loose and then slipping over shaft.
Then disregarding the sloppy shifting due to loose bolt for a considerable amount of time can then cause shaft damage.
Most times it is the lever that becomes damaged and not the shaft.
When the shaft is damaged then there is an aftermarket part called the Buehler Better lever that permits an expensive but efficient repair.
The 5 speed bikes required removal of inner primary to change that one lever.
The 6 speed bikes have an indentation on back of primary that permits change-out of lever without inner primary removal..tight fit but possible.
But again, the root cause appears to be the bolt on lever being loose and ignored.










